Specializing in the design and manufacture of automotive motor armatures and stators.

EN

Dry goods! Fuel pump armature knowledge sharing

Release Time:

2022-07-06

  Fuel pump is a professional term in the automotive parts industry and is one of the basic components of the electronic fuel injection system of fuel-injected vehicles. The function of the fuel pump is to draw fuel from the fuel tank, pressurize it, and then deliver it to the fuel supply pipe, cooperating with the fuel pressure regulator to establish a certain fuel pressure. Today's topic is Fuel Pump Armature Related knowledge.

  One end of the carbon commutator connected to the injection insulation layer of the fuel pump armature is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell. In the fuel pump, the enamelled wire is filled between the conical protrusions at both ends of the injection insulation layer and the cylindrical outer shell. The fuel pump armature has eight metal plates. The length of the metal plates is slightly shorter than the height of the injection insulation layer, and the fuel pump armature is injection-molded from polyoxymethylene.

  1. The fuel pump armature includes an armature shaft, which is characterized by a cylindrical injection-molded insulation layer; in the middle section of the armature shaft, the injection-molded insulation layer wraps multiple metal steel sheets; a carbon commutator is fitted on the tail section of the armature shaft; the carbon commutator is connected to the injection-molded insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft, wrapping the enamelled wire and the carbon commutator around the outer surface of the metal sheet injection-molded insulation layer; and the end of the cylindrical shell away from the carbon commutator is closed.

  2. According to the requirements of the fuel pump armature, both ends of the injection-molded insulation layer are conical protrusions, and the conical protrusions are fitted on the armature shaft.

  3. Due to the fuel pump armature described above, one end of the carbon commutator connected to the injection-molded insulation layer is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell.

  4. Enamel wire is filled between the conical protrusions at both ends of the injection-molded insulation layer and the cylindrical outer shell.

  5. The number of teeth of the root metal sheet is eight.

  6. The length of the metal sheet is slightly shorter than the height of the injection-molded insulation layer.

  7. The material of the injection-molded insulation layer is polyoxymethylene.

  The new fuel pump armature includes an armature shaft and an injection-molded insulation layer. The injection-molded insulation layer is cylindrical and attached to the middle section of the armature shaft; multiple silicon steel sheets are wrapped by the injection-molded insulation layer; a carbon commutator is fitted on the tail of the armature shaft and connected to the injection insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft and wraps the metal sheet, attaching the enamelled wire and the carbon commutator to the outer surface of the injection-molded insulation layer. The injection insulation layer can be made by injection molding. The injection insulation layer structure is stable and has high strength, and will not dissolve in methanol and other fuels. Compared with the existing fuel pump technology, the new injection insulation layer will not have the risk of high-voltage breakdown of the injection insulation layer, so the reliability is greatly improved, and the service life is extended.

 

Fuel pump armature

06-09

2023

Manufacturing principle of brushless motor stator and rotor

The stator and rotor of a brushless motor are a motor structure whose manufacturing principle is based on electromagnetic principles and motor manufacturing technology. This structure has higher efficiency and less mechanical wear compared to the traditional brushed motor stator and rotor structure, so it is widely used in various industrial fields such as wind power generation, electric vehicles, and drones. This article will provide a detailed introduction to the manufacturing principle of the brushless motor stator and rotor. First, the brushless motor stator and rotor structure consists of two parts: the stator and the rotor. The stator contains several coils, which are made of conductors, while the rotor has permanent magnets or other magnets. The rotor and stator interact through a magnetic field to generate torque and drive the motor to work. Second, in the manufacturing of the brushless motor stator and rotor, advanced manufacturing processes and materials are required. The stator coils are generally made of copper wire, and the shape and number of coils are determined according to actual working needs. In order to ensure that the gap between the stator coils and the rotor is as small as possible, the distance between the stator and the rotor is generally only a few millimeters. Finally, during the motor manufacturing process, the stator and rotor need to be precisely processed to ensure their mutual matching accuracy. At the same time, the motor also needs to be finely assembled and tested to ensure its performance and quality. The manufacturing principle of the brushless motor stator and rotor structure...

05-30

2023

Get to know brushless DC motor stators and rotors in one minute

A brushless motor is an electric motor that converts electrical energy into mechanical energy. It is widely used in various fields, including industry, home appliances, and automobiles. The principle of a brushless motor's stator and rotor is based on the interaction between the electromagnetic field and the magnetic field within the motor. Generally, a brushless motor consists of a stator and a rotor. The stator is fixed to the housing, while the rotor is mounted on the motor shaft and rotates with it. The rotor of a brushless motor does not have a commutator and brushes; instead, it directly integrates permanent magnets or coils, resulting in better efficiency, longer lifespan, and higher reliability. The principle of the brushless motor's stator and rotor is implemented through electronic technology and circuit control. Electronic components replace mechanical switching, and feedback control is used to control the rotor. Brushless motors typically use Hall sensors to detect the rotor position, and a high-performance controller controls the current and axial force. The speed can also be controlled by adjusting the current and voltage. In summary, the principle of a brushless motor's stator and rotor relies on the interaction between the electromagnetic field and the magnetic field. Through the use of modern electronic technology and controllers, the rotor position of the brushless motor can be precisely controlled, resulting in more efficient, durable, and reliable operation. For ordinary people, brushless

< 1...789...24 >