Specializing in the design and manufacture of automotive motor armatures and stators.

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Dry goods! Fuel pump armature knowledge sharing

Release Time:

2022-07-06

  Fuel pump is a professional term in the automotive parts industry and is one of the basic components of the electronic fuel injection system of fuel-injected vehicles. The function of the fuel pump is to draw fuel from the fuel tank, pressurize it, and then deliver it to the fuel supply pipe, cooperating with the fuel pressure regulator to establish a certain fuel pressure. Today's topic is Fuel Pump Armature Related knowledge.

  One end of the carbon commutator connected to the injection insulation layer of the fuel pump armature is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell. In the fuel pump, the enamelled wire is filled between the conical protrusions at both ends of the injection insulation layer and the cylindrical outer shell. The fuel pump armature has eight metal plates. The length of the metal plates is slightly shorter than the height of the injection insulation layer, and the fuel pump armature is injection-molded from polyoxymethylene.

  1. The fuel pump armature includes an armature shaft, which is characterized by a cylindrical injection-molded insulation layer; in the middle section of the armature shaft, the injection-molded insulation layer wraps multiple metal steel sheets; a carbon commutator is fitted on the tail section of the armature shaft; the carbon commutator is connected to the injection-molded insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft, wrapping the enamelled wire and the carbon commutator around the outer surface of the metal sheet injection-molded insulation layer; and the end of the cylindrical shell away from the carbon commutator is closed.

  2. According to the requirements of the fuel pump armature, both ends of the injection-molded insulation layer are conical protrusions, and the conical protrusions are fitted on the armature shaft.

  3. Due to the fuel pump armature described above, one end of the carbon commutator connected to the injection-molded insulation layer is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell.

  4. Enamel wire is filled between the conical protrusions at both ends of the injection-molded insulation layer and the cylindrical outer shell.

  5. The number of teeth of the root metal sheet is eight.

  6. The length of the metal sheet is slightly shorter than the height of the injection-molded insulation layer.

  7. The material of the injection-molded insulation layer is polyoxymethylene.

  The new fuel pump armature includes an armature shaft and an injection-molded insulation layer. The injection-molded insulation layer is cylindrical and attached to the middle section of the armature shaft; multiple silicon steel sheets are wrapped by the injection-molded insulation layer; a carbon commutator is fitted on the tail of the armature shaft and connected to the injection insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft and wraps the metal sheet, attaching the enamelled wire and the carbon commutator to the outer surface of the injection-molded insulation layer. The injection insulation layer can be made by injection molding. The injection insulation layer structure is stable and has high strength, and will not dissolve in methanol and other fuels. Compared with the existing fuel pump technology, the new injection insulation layer will not have the risk of high-voltage breakdown of the injection insulation layer, so the reliability is greatly improved, and the service life is extended.

 

Fuel pump armature

03-13

2023

How to properly test a starter armature? Maintenance tips for starter armatures

The starter armature is a key component in the process of converting battery energy into mechanical energy during car starting. It consists of numerous small parts. Due to its complex structure and working environment, its maintenance is relatively complex and requires correct detection to ensure its normal operation and long lifespan. I. Correct methods for detecting the starter armature 1. Check the appearance of the starter armature to ensure that its rotating parts are not worn or deformed, the cable connectors are not damaged, the terminals are not discolored, the armature insulator is not damaged, and there is no abnormal temperature rise in the armature body. 2. Use a professional testing instrument to check its internal circuit to ensure that its resistance value has not changed, the insulation is not damaged, the brush bristles are not shortened, the contact surface of the carbon brush is not discolored, and the armature structure is not deformed. 3. Based on the test results, if problems are found with the starter armature, a new armature should be replaced promptly to ensure that the car can start normally, avoid engine damage, and prevent unnecessary repair costs. II. Starter armature maintenance 1. Regularly check the starter armature, especially after the car has been parked for a long time. Check the armature status promptly, and replace it with a new one if there are any abnormalities. 2. When the car is running, regularly check the engine

03-01

2023

Get to know brushless DC motor stators and rotors in one minute

The stator and rotor of a brushless motor are components of the motor. The two components can coordinate with each other through the action of the magnetic coil to convert electromagnetic energy information into mechanical energy. Simply put, the stator and rotor of a brushless motor are the rotating parts of the motor. Brushless DC motors use semiconductor switching devices to achieve electronic commutation, i.e., electronic switching devices replace traditional contact commutators and brushes. They have advantages such as high reliability, no commutation sparks, and low mechanical noise, and are widely used in high-end tape recorders, video recorders, electronic instruments, and automated office equipment. A brushless DC motor consists of a permanent magnet rotor, a multi-pole winding stator, and a position sensor. The position sensor detects the change in rotor position and switches the current in the stator windings in a certain order (i.e., it detects the position of the rotor magnetic pole relative to the stator windings and generates a position sensing signal at a specific position. After processing by the signal conversion circuit, it controls the power switching circuit and switches the winding current according to a certain logical relationship). The working voltage of the stator winding is provided by the electronic switching circuit controlled by the position sensor output. There are three types of brushless motor stator and rotor position sensors: photoelectric, magnetoresistive, and electromagnetic. In brushless DC motors using magnetoresistive position sensors, the magnetoresistive sensor components (

02-20

2023

How to check the condition of a brushless motor stator and rotor?

The stator and rotor of a brushless motor are important components of motors such as generators and starters. The stator is an important part of the motor. The stator and rotor of a brushless motor consist of a stator core, stator windings, and a frame. The main function of the brushless motor stator and rotor is to generate a rotating magnetic field, while the main function of the rotor is to be cut by electromagnetic lines in the rotating magnetic field to generate (output) current. The rotor is the rotating part of the motor. The motor consists of a rotor and a stator, used to achieve the conversion of electrical energy and mechanical energy, as well as mechanical energy and energy conversion devices. The motor rotor system is divided into two motor rotors and generator rotors. The function of the brushless motor stator and rotor is to rotate the drive shaft and provide electrical energy and mechanical energy conversion. The stator refers to the conductor in the magnetic field, the conductor is fixed, and the rotor refers to the electromagnetic coil, which moves relative to the conductor. This relative motion causes the magnetic lines of force to be cut, thus generating current in the stator coil. The stator and rotor of a brushless motor are made of iron cores and windings, and the windings are made of silicon steel and thick copper conductors. The conductors are insulated and coated with epoxy resin. The stator and rotor of a brushless motor are equivalent to conductors, and the rotor is equivalent to an electromagnet. After the rotor is energized, it is driven to rotate by the engine to form a rotating magnetic field model. Conversely, when the conductor cuts the rotating magnetic field, an induced electromotive force will be formed in the conductor.

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