Specializing in the design and manufacture of automotive motor armatures and stators.

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Dry goods! Fuel pump armature knowledge sharing

Release Time:

2022-07-06

  Fuel pump is a professional term in the automotive parts industry and is one of the basic components of the electronic fuel injection system of fuel-injected vehicles. The function of the fuel pump is to draw fuel from the fuel tank, pressurize it, and then deliver it to the fuel supply pipe, cooperating with the fuel pressure regulator to establish a certain fuel pressure. Today's topic is Fuel Pump Armature Related knowledge.

  One end of the carbon commutator connected to the injection insulation layer of the fuel pump armature is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell. In the fuel pump, the enamelled wire is filled between the conical protrusions at both ends of the injection insulation layer and the cylindrical outer shell. The fuel pump armature has eight metal plates. The length of the metal plates is slightly shorter than the height of the injection insulation layer, and the fuel pump armature is injection-molded from polyoxymethylene.

  1. The fuel pump armature includes an armature shaft, which is characterized by a cylindrical injection-molded insulation layer; in the middle section of the armature shaft, the injection-molded insulation layer wraps multiple metal steel sheets; a carbon commutator is fitted on the tail section of the armature shaft; the carbon commutator is connected to the injection-molded insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft, wrapping the enamelled wire and the carbon commutator around the outer surface of the metal sheet injection-molded insulation layer; and the end of the cylindrical shell away from the carbon commutator is closed.

  2. According to the requirements of the fuel pump armature, both ends of the injection-molded insulation layer are conical protrusions, and the conical protrusions are fitted on the armature shaft.

  3. Due to the fuel pump armature described above, one end of the carbon commutator connected to the injection-molded insulation layer is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell.

  4. Enamel wire is filled between the conical protrusions at both ends of the injection-molded insulation layer and the cylindrical outer shell.

  5. The number of teeth of the root metal sheet is eight.

  6. The length of the metal sheet is slightly shorter than the height of the injection-molded insulation layer.

  7. The material of the injection-molded insulation layer is polyoxymethylene.

  The new fuel pump armature includes an armature shaft and an injection-molded insulation layer. The injection-molded insulation layer is cylindrical and attached to the middle section of the armature shaft; multiple silicon steel sheets are wrapped by the injection-molded insulation layer; a carbon commutator is fitted on the tail of the armature shaft and connected to the injection insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft and wraps the metal sheet, attaching the enamelled wire and the carbon commutator to the outer surface of the injection-molded insulation layer. The injection insulation layer can be made by injection molding. The injection insulation layer structure is stable and has high strength, and will not dissolve in methanol and other fuels. Compared with the existing fuel pump technology, the new injection insulation layer will not have the risk of high-voltage breakdown of the injection insulation layer, so the reliability is greatly improved, and the service life is extended.

 

Fuel pump armature

01-03

2023

What are the structural hotspots of a starter armature?

The starter armature moves the entire armature through the magnetic force of the magnetic poles, causing the drive gear to mesh with the flywheel gear ring. The armature of the starter is offset from the magnetic pole by a certain distance under the action of the reset spring, and the commutator is relatively long. The starter housing is equipped with an electromagnetic switch. Its magnetizing coil is controlled by the starter switch S. The movable contact is the contact bridge. The upper end of the contact bridge is longer and the lower end is shorter, so the starter circuit can be connected in two stages. The starter has three magnetic field windings. Among them, the main magnetic field winding with fewer turns is made of flat copper bars, and the other two fine wire windings are the series auxiliary magnetic field winding and the parallel auxiliary magnetic field winding (also called the holding coil). The starter one-way clutch generally uses a friction plate clutch. The working process of the starter armature is divided into two stages. The series auxiliary excitation winding mainly works in the first stage, and in the second stage it is almost short-circuited due to being in parallel with the main excitation winding; the parallel auxiliary excitation winding works in both stages, which not only increases the magnetic force attracting the armature, but also limits the no-load speed. (1) Engagement When the starter switch S is turned on, the electromagnet generates suction to attract the contact bridge. However, because the pawl rests against the blank, the contact bridge can only close at the upper end, and the series and parallel auxiliary magnetic field winding circuits are turned on. The current circuit is:

12-21

2022

Starter armature: What is an armature?

The starter armature manufacturer states that motors play a key and crucial role in the process of achieving mutual conversion between mechanical energy and electrical energy. For generators, it is the component that generates electromotive force, such as the rotor in a DC generator and the stator in an AC generator; for motors, it is a component that generates electromagnetic force, such as the rotor in a DC motor. The starter armature manufacturer states that the armature is the relative motion of the coil relative to the magnetic field of the coil-carrying component in the motor. In a generator, an induced electromotive force is generated in a forced rotating coil to generate electricity. In a motor, the energized coil is subjected to Ampere force in the magnetic field, causing it to rotate in the magnetic field. In the mid-19th century, the term "armature" was early used for inductors, i.e., holders of magnets. Part of an alternator or related equipment can be represented by any mechanical or electrical aspect. Although these two sets of terms are clearly separated, they are often used interchangeably, or a combination of mechanical and electrical terms is included. This can cause confusion when using composite motors such as brushless alternators, or when talking to people accustomed to using different configurations of motors. The starter armature manufacturer states that in most generators, the field magnet is rotating and is part of the rotor, while the armature is stationary.

12-12

2022

Starter armature: armature knowledge points

The armature manufacturer states that the armature plays a key and crucial role in the process of converting mechanical energy and electrical energy into each other. For generators, it is the component that generates electromotive force, such as the rotor in a DC generator and the stator in an AC generator; for motors, it is a component that generates electromagnetic force, such as the rotor in a DC motor. The armature is the part of a motor that has coils, and the coils move relative to the magnetic field. In a generator, an induced electromotive force is generated in the forced rotating coil to generate electricity. In a motor, the energized coil is subjected to the Ampere force in the magnetic field, causing it to rotate in the magnetic field. The armature manufacturer states that in most generators, the field magnet is rotating and is part of the rotor, while the armature is stationary and is part of the stator. Motors and generators can be composed of a stationary armature and a rotating magnetic field or a rotating armature and a stationary magnetic field. The pole shoes and moving iron parts of permanent magnets or electromagnets and solenoids (especially when the latter are used as switches or relays) can also be called armatures. The armature manufacturer states that armatures are divided into two categories: DC armature windings and AC armature windings. They are used in DC motors and AC motors respectively. Including the armature core and the armature winding, the armature winding is the circuit part of the DC motor,

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