Specializing in the design and manufacture of automotive motor armatures and stators.

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Dry goods! Fuel pump armature knowledge sharing

Release Time:

2022-07-06

  Fuel pump is a professional term in the automotive parts industry and is one of the basic components of the electronic fuel injection system of fuel-injected vehicles. The function of the fuel pump is to draw fuel from the fuel tank, pressurize it, and then deliver it to the fuel supply pipe, cooperating with the fuel pressure regulator to establish a certain fuel pressure. Today's topic is Fuel Pump Armature Related knowledge.

  One end of the carbon commutator connected to the injection insulation layer of the fuel pump armature is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell. In the fuel pump, the enamelled wire is filled between the conical protrusions at both ends of the injection insulation layer and the cylindrical outer shell. The fuel pump armature has eight metal plates. The length of the metal plates is slightly shorter than the height of the injection insulation layer, and the fuel pump armature is injection-molded from polyoxymethylene.

  1. The fuel pump armature includes an armature shaft, which is characterized by a cylindrical injection-molded insulation layer; in the middle section of the armature shaft, the injection-molded insulation layer wraps multiple metal steel sheets; a carbon commutator is fitted on the tail section of the armature shaft; the carbon commutator is connected to the injection-molded insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft, wrapping the enamelled wire and the carbon commutator around the outer surface of the metal sheet injection-molded insulation layer; and the end of the cylindrical shell away from the carbon commutator is closed.

  2. According to the requirements of the fuel pump armature, both ends of the injection-molded insulation layer are conical protrusions, and the conical protrusions are fitted on the armature shaft.

  3. Due to the fuel pump armature described above, one end of the carbon commutator connected to the injection-molded insulation layer is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell.

  4. Enamel wire is filled between the conical protrusions at both ends of the injection-molded insulation layer and the cylindrical outer shell.

  5. The number of teeth of the root metal sheet is eight.

  6. The length of the metal sheet is slightly shorter than the height of the injection-molded insulation layer.

  7. The material of the injection-molded insulation layer is polyoxymethylene.

  The new fuel pump armature includes an armature shaft and an injection-molded insulation layer. The injection-molded insulation layer is cylindrical and attached to the middle section of the armature shaft; multiple silicon steel sheets are wrapped by the injection-molded insulation layer; a carbon commutator is fitted on the tail of the armature shaft and connected to the injection insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft and wraps the metal sheet, attaching the enamelled wire and the carbon commutator to the outer surface of the injection-molded insulation layer. The injection insulation layer can be made by injection molding. The injection insulation layer structure is stable and has high strength, and will not dissolve in methanol and other fuels. Compared with the existing fuel pump technology, the new injection insulation layer will not have the risk of high-voltage breakdown of the injection insulation layer, so the reliability is greatly improved, and the service life is extended.

 

Fuel pump armature

09-13

2022

Methods for winding the armature of a DC brushless automotive motor

The method for winding the armature winding of a DC brushless car motor is to leave a section of the cable end free and tie it tightly to the shaft. Hold the car armature with one hand, and wind the coil inductance clockwise with the other hand. Taking a five-slot armature as an example, the first coil is 1-5, the second coil is 2-6, then 3-7..., and so on. The sides of many components are on the next layer. The 5-9 components have one side on the next layer and the other side on the top layer. The sides of many components are on the top layer. In order to ensure the insulation between the top layer and the next layer components, it is advisable to place 0.1-0.15mm thick insulating paper pads in between. When the coil inductance in the slot reaches a certain level, a crossbar is needed to make it reach the bottom of the slot. When winding the coil inductance, the wire should be tightened first. Whether in the slot or the wire connection part, it is necessary to prevent the occurrence of crossed turns to prevent excessive space occupation and short circuit between turns due to partial stress of the wire. After all the windings are wound, the wire ends of the same winding component are bundled together, then the insulation layer of the wire connector is removed, different color waterproof sleeves are used, and they are embedded in the corresponding commutator segments. The important role of the armature in a DC brushless motor: DC motor,

08-22

2022

Design rules for automotive armatures

Automotive armature manufacturers indicate that single-layer windings are not suitable for large-capacity motors, and small-capacity motors should not be double-layered. The magnetic flux density of the motor core should not be too high or too low. When the frequency and thickness of the silicon steel sheet core material are constant, the iron loss depends on the magnetic flux density. If the magnetic flux density is too high, the iron loss increases, and the motor efficiency decreases. The increased heat from the iron core increases the motor temperature, and the increased excitation power increases the motor power factor, so the magnetic flux density of the core should not be too high. Try to avoid excessive saturation of the magnetization curve. If the magnetic density is too low, it will increase the amount of motor material used, increasing the cost. The rotor teeth are narrow, the magnetic density is high, the slot entry wire is large, that is, the automotive armature slots are large. Automotive armature manufacturers indicate that due to poor air conduction, there are many gaps in the slots, affecting the coils and easily damaging the heat dissipation of the insulation material, accelerating the increase in motor temperature. The slot fill factor of the motor slots cannot be too high or too low. Usually, the slot fill factor for low-speed motors is 75% to 85%, which can effectively prevent the enamelled wire from loosening in the slots. The design of the motor rotor slot shape should use parallel trapezoidal recesses as much as possible, and the edges of the recesses should not have sharp corners. Try to use a circular bottom recess, because the circular slot is filled with aluminum, which is easy to injection mold and the stator chip is easy to insert. The coil current density should not be...

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