Specializing in the design and manufacture of automotive motor armatures and stators.

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Dry goods! Fuel pump armature knowledge sharing

Release Time:

2022-07-06

  Fuel pump is a professional term in the automotive parts industry and is one of the basic components of the electronic fuel injection system of fuel-injected vehicles. The function of the fuel pump is to draw fuel from the fuel tank, pressurize it, and then deliver it to the fuel supply pipe, cooperating with the fuel pressure regulator to establish a certain fuel pressure. Today's topic is Fuel Pump Armature Related knowledge.

  One end of the carbon commutator connected to the injection insulation layer of the fuel pump armature is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell. In the fuel pump, the enamelled wire is filled between the conical protrusions at both ends of the injection insulation layer and the cylindrical outer shell. The fuel pump armature has eight metal plates. The length of the metal plates is slightly shorter than the height of the injection insulation layer, and the fuel pump armature is injection-molded from polyoxymethylene.

  1. The fuel pump armature includes an armature shaft, which is characterized by a cylindrical injection-molded insulation layer; in the middle section of the armature shaft, the injection-molded insulation layer wraps multiple metal steel sheets; a carbon commutator is fitted on the tail section of the armature shaft; the carbon commutator is connected to the injection-molded insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft, wrapping the enamelled wire and the carbon commutator around the outer surface of the metal sheet injection-molded insulation layer; and the end of the cylindrical shell away from the carbon commutator is closed.

  2. According to the requirements of the fuel pump armature, both ends of the injection-molded insulation layer are conical protrusions, and the conical protrusions are fitted on the armature shaft.

  3. Due to the fuel pump armature described above, one end of the carbon commutator connected to the injection-molded insulation layer is located inside the cylindrical shell, and the other end of the carbon commutator is exposed outside the cylindrical shell.

  4. Enamel wire is filled between the conical protrusions at both ends of the injection-molded insulation layer and the cylindrical outer shell.

  5. The number of teeth of the root metal sheet is eight.

  6. The length of the metal sheet is slightly shorter than the height of the injection-molded insulation layer.

  7. The material of the injection-molded insulation layer is polyoxymethylene.

  The new fuel pump armature includes an armature shaft and an injection-molded insulation layer. The injection-molded insulation layer is cylindrical and attached to the middle section of the armature shaft; multiple silicon steel sheets are wrapped by the injection-molded insulation layer; a carbon commutator is fitted on the tail of the armature shaft and connected to the injection insulation layer; a cylindrical shell is fitted on the middle section of the armature shaft and wraps the metal sheet, attaching the enamelled wire and the carbon commutator to the outer surface of the injection-molded insulation layer. The injection insulation layer can be made by injection molding. The injection insulation layer structure is stable and has high strength, and will not dissolve in methanol and other fuels. Compared with the existing fuel pump technology, the new injection insulation layer will not have the risk of high-voltage breakdown of the injection insulation layer, so the reliability is greatly improved, and the service life is extended.

 

Fuel pump armature

10-08

2023

Characteristics and advantages of brushless motor stator and rotor

Features and Advantages of Brushless Motor Stator and Rotor A brushless motor stator and rotor is a motor that uses electronic commutation. Compared with traditional brushed motors, it has many unique features and advantages. This article will detail the features and advantages of brushless motor stators and rotors and discuss their applications in various fields. One of the features of a brushless motor stator and rotor is its high efficiency. Because it uses electronic commutation, the brushless motor avoids the frictional losses of traditional brushes, thereby improving energy utilization efficiency. This means that with the same electrical energy input, a brushless motor can generate greater output power, thus providing stronger power. Secondly, the brushless motor stator and rotor has a long lifespan. Since brushless motors do not have brushes, the problem of brush wear is eliminated. This makes the brushless motor's service life longer, allowing it to maintain high-efficiency operation for a long time, reducing the frequency of maintenance and parts replacement, and lowering the cost of use. In addition, the brushless motor stator and rotor also has high-speed performance. Because the electronic commutation speed of a brushless motor is faster, higher speeds can be achieved. This makes brushless motors perform well in applications requiring high-speed rotation, such as aerospace, automotive, and industrial machinery. At the same time, the brushless motor stator and rotor also has lower noise and vibration levels. Traditional

09-28

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The materials and manufacturing processes of brushless motor stators and rotors

Brushless DC motor stators and rotors: materials and manufacturing processes. Brushless DC motors are a type of motor widely used in various fields. One of their key components is the stator and rotor. The materials and manufacturing processes of the stator and rotor have a significant impact on the performance and lifespan of the brushless DC motor. This article will introduce the commonly used materials and manufacturing processes of brushless DC motor stators and rotors, and discuss their impact on motor performance. First, let's understand the commonly used materials for brushless DC motor stators and rotors. Currently, common stator and rotor materials include silicon steel sheets, magnetic materials, and copper conductors. Silicon steel sheets are materials with high magnetic permeability and low magnetic loss, which can effectively reduce iron loss and eddy current loss, and improve motor efficiency. Magnetic materials are usually permanent magnet materials, such as neodymium iron boron and cobalt magnets. They have a strong magnetic field and stable magnetic properties, and can provide sufficient magnetic force to drive the motor rotor to rotate. Copper conductors are used to make motor windings. They have excellent conductivity and heat dissipation performance, which can ensure the stable operation of the motor. Next, we will discuss the manufacturing processes of brushless DC motor stators and rotors. The stators and rotors of brushless DC motors usually adopt a laminated structure, in which silicon steel sheets and magnetic materials are alternately stacked to form a stator core. In the production process, the silicon steel sheets need to be punched and cut into the required shapes.

09-18

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The importance of brushless motor stators and rotors in automotive parts manufacturing

The Importance of Brushless Motor Stators and Rotors in Automotive Parts Manufacturing In automotive parts manufacturing, brushless motor stators and rotors are crucial components. They offer numerous advantages, including high efficiency, low noise, and long lifespan. This article will explore the importance of brushless motor stators and rotors in automotive parts manufacturing and explain their widespread use in the automotive industry. First, let's understand what brushless motor stators and rotors are. Brushless motor stators and rotors are the core components of a brushless motor, consisting of a stator and a rotor. The stator is the stationary part, while the rotor is the rotating part. A brushless motor converts electrical energy into mechanical energy through magnetic fields, driving various automotive components. A key advantage of brushless motor stators and rotors is their high efficiency. Compared to traditional brushed motors, brushless motors are more efficient. This is because brushless motors lack brushes and commutators on the rotor, reducing energy loss. Their high efficiency allows brushless motors to deliver more powerful output, resulting in more stable and faster vehicle operation. Second, brushless motor stators and rotors are characterized by low noise. The absence of brush and commutator friction and noise makes their operation very quiet. This significantly improves driving comfort and passenger experience.

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