Specializing in the design and manufacture of automotive motor armatures and stators.

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What is the function of the fuel pump armature?

Release Time:

2022-07-25

   Fuel pump armature It is a device that continuously draws fuel from the fuel tank and provides fuel at a specified and specified flow rate. Based on the function of the fuel pump armature, the performance of the fuel pump armature directly affects the performance of the engine.

  The fuel pump armature is the "heart" of the electronic fuel injection engine. The fuel pump armature has two ways of supplying fuel. One is external, that is, the fuel pump is connected in series on the pipeline outside the fuel tank. The other is built-in, that is, the fuel pump is installed in the fuel tank and immersed in gasoline, so the fuel pump is easy to heat, low noise, and long service life, so it is widely used.

  In the fuel, the electric fuel pump is responsible for supplying a certain amount of fuel, and its unit fuel consumption is more than 8 times between the rated power operating conditions of the engine. A large amount of fuel continuously returns to the fuel tank through the oil pressure regulator, and the oil pressure regulator controls the oil pressure and cools the fuel pipe to avoid air blockage.

  The function of the fuel pump armature:

  1. The main components of the fuel pump armature motor include permanent magnets fixed on the body and armature reaction that generates an electromagnetic torque, as well as a brush device installed on the body. The brush contacts the armature on the commutator;

  Connect the wires to the outside of the terminal, wrap the armature of the pressure-controlled fuel pump armature, rivet the coil on the outside of the fuel pump armature, and assemble the components into a non-dismountable component;

  3. The additional service functions of the fuel pump are completed by the safety valve and the check valve. The safety valve can prevent excessive pressure caused by blockage of the traditional fuel system pipeline, resulting in oil pipe rupture or fuel pump damage.

  4. The role of the check valve is to seal the fuel pipe when the fuel pump stops working, keeping the fuel at a certain level, so that the next engine can start easily.

  The fuel pump armature consists of a pump body, a DC system motor, and a pump. Its basic management work analysis principle is that the DC motor drives the rotor in the pump to rotate at high speed by energizing time. The cross-section of the rotor shaft at the lower end is combined with the cross-section design of the impeller inner hole, so that the rotor rotates, and the rotor shaft drives other impellers to continuously rotate in the same direction. During the high-speed rotation of the impeller, a vacuum low pressure is generated between the oil inlet parts. Then, the filtered fuel is sucked in from the inlet of the pump cover, the sucked fuel is pressurized by the fuel pump impeller into the pump, and then pressed out from the outlet, providing a certain amount of fuel quality. The structure of the DC motor mainly includes permanent magnets fixed on the inner wall of the pump, a rotor that can generate magnetic torque when energized, and a graphite carbon brush assembly installed on the top of the pump. The carbon brush is in an elastic non-contact state with the commutator on the armature rotor, and the plug wiring electrode of the lead connection body. The two ends outside the fuel pump armature are riveted with coils, becoming a non-dismountable component.


Fuel pump armature

09-13

2022

Methods for winding the armature of a DC brushless automotive motor

The method for winding the armature winding of a DC brushless car motor is to leave a section of the cable end free and tie it tightly to the shaft. Hold the car armature with one hand, and wind the coil inductance clockwise with the other hand. Taking a five-slot armature as an example, the first coil is 1-5, the second coil is 2-6, then 3-7..., and so on. The sides of many components are on the next layer. The 5-9 components have one side on the next layer and the other side on the top layer. The sides of many components are on the top layer. In order to ensure the insulation between the top layer and the next layer components, it is advisable to place 0.1-0.15mm thick insulating paper pads in between. When the coil inductance in the slot reaches a certain level, a crossbar is needed to make it reach the bottom of the slot. When winding the coil inductance, the wire should be tightened first. Whether in the slot or the wire connection part, it is necessary to prevent the occurrence of crossed turns to prevent excessive space occupation and short circuit between turns due to partial stress of the wire. After all the windings are wound, the wire ends of the same winding component are bundled together, then the insulation layer of the wire connector is removed, different color waterproof sleeves are used, and they are embedded in the corresponding commutator segments. The important role of the armature in a DC brushless motor: DC motor,

08-22

2022

Design rules for automotive armatures

Automotive armature manufacturers indicate that single-layer windings are not suitable for large-capacity motors, and small-capacity motors should not be double-layered. The magnetic flux density of the motor core should not be too high or too low. When the frequency and thickness of the silicon steel sheet core material are constant, the iron loss depends on the magnetic flux density. If the magnetic flux density is too high, the iron loss increases, and the motor efficiency decreases. The increased heat from the iron core increases the motor temperature, and the increased excitation power increases the motor power factor, so the magnetic flux density of the core should not be too high. Try to avoid excessive saturation of the magnetization curve. If the magnetic density is too low, it will increase the amount of motor material used, increasing the cost. The rotor teeth are narrow, the magnetic density is high, the slot entry wire is large, that is, the automotive armature slots are large. Automotive armature manufacturers indicate that due to poor air conduction, there are many gaps in the slots, affecting the coils and easily damaging the heat dissipation of the insulation material, accelerating the increase in motor temperature. The slot fill factor of the motor slots cannot be too high or too low. Usually, the slot fill factor for low-speed motors is 75% to 85%, which can effectively prevent the enamelled wire from loosening in the slots. The design of the motor rotor slot shape should use parallel trapezoidal recesses as much as possible, and the edges of the recesses should not have sharp corners. Try to use a circular bottom recess, because the circular slot is filled with aluminum, which is easy to injection mold and the stator chip is easy to insert. The coil current density should not be...

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