Specializing in the design and manufacture of automotive motor armatures and stators.

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Precautions for using automotive armatures?

Release Time:

2022-11-05

   Automotive Armature As a new type of energy-saving, CNC integrated motor, it shoulders the important task of revolutionizing the existing motor structure to achieve the goal of more energy-saving and longer-life motor innovation. Below, we will discuss the precautions for using automotive armatures?

  There are also some precautions when using an automotive armature. For example, before disassembly, use compressed air to blow away dust from the surface of the motor and wipe off surface dirt. Choose a suitable location for disassembling the motor and clean the surrounding environment. It is also necessary to be familiar with the structural characteristics and maintenance technical requirements of the automotive armature. Only in this way can the necessary tools and equipment for disassembly be prepared. To further understand the defects in the operation of the automotive armature, if possible, an inspection test can be carried out before disassembly. For this purpose, the automotive armature is placed under load for a trial run, and the temperature, sound, vibration, etc. of each part of the motor are carefully checked, and the voltage, current, and speed are tested. Then, the load is disconnected, and a no-load test is performed separately to measure the no-load current and no-load loss, and records are made. After all these are completed, the power can be cut off, the external wiring of the motor can be removed, and records should be made.

  When using an automotive armature, a megohmmeter with a suitable voltage must be used to test the insulation resistance of the motor. In order to compare the insulation resistance value measured during the last inspection and judge the change trend and insulation state of the automotive armature, the insulation resistance values measured at different temperatures should be converted to the same temperature, generally 75℃. Next, the absorption ratio K needs to be tested. When the absorption ratio is greater than 1.33, it indicates that the automotive armature insulation has never been damp or the degree of dampness is not serious. In order to compare with previous data, the absorption ratio measured at any temperature also needs to be converted to the same temperature. Regularly check whether the sound of the automotive armature during operation is normal. If there is an abnormal sound, the machine must be stopped immediately for inspection, because the most worn part in the entire brushless motor is the bearing part. If there is an abnormal sound, it is very likely that the bearing is worn. If the wear is excessive, the bearing can be replaced and continued to be used. However, if the bearing is not replaced and continued to be used, the friction during the swinging and rotating process will accelerate the wear of other parts of the brushless motor, which will definitely accelerate the wear of the entire automotive armature.

  After the introduction of the above content, we have a further understanding of the precautions for using automotive armatures. We will no longer feel unfamiliar when we see it again, and problems will not occur frequently during use. Okay, that's all for today's content. I believe there will be more exciting knowledge points to come.

 

Automotive armature

09-13

2022

Methods for winding the armature of a DC brushless automotive motor

The method for winding the armature winding of a DC brushless car motor is to leave a section of the cable end free and tie it tightly to the shaft. Hold the car armature with one hand, and wind the coil inductance clockwise with the other hand. Taking a five-slot armature as an example, the first coil is 1-5, the second coil is 2-6, then 3-7..., and so on. The sides of many components are on the next layer. The 5-9 components have one side on the next layer and the other side on the top layer. The sides of many components are on the top layer. In order to ensure the insulation between the top layer and the next layer components, it is advisable to place 0.1-0.15mm thick insulating paper pads in between. When the coil inductance in the slot reaches a certain level, a crossbar is needed to make it reach the bottom of the slot. When winding the coil inductance, the wire should be tightened first. Whether in the slot or the wire connection part, it is necessary to prevent the occurrence of crossed turns to prevent excessive space occupation and short circuit between turns due to partial stress of the wire. After all the windings are wound, the wire ends of the same winding component are bundled together, then the insulation layer of the wire connector is removed, different color waterproof sleeves are used, and they are embedded in the corresponding commutator segments. The important role of the armature in a DC brushless motor: DC motor,

08-22

2022

Design rules for automotive armatures

Automotive armature manufacturers indicate that single-layer windings are not suitable for large-capacity motors, and small-capacity motors should not be double-layered. The magnetic flux density of the motor core should not be too high or too low. When the frequency and thickness of the silicon steel sheet core material are constant, the iron loss depends on the magnetic flux density. If the magnetic flux density is too high, the iron loss increases, and the motor efficiency decreases. The increased heat from the iron core increases the motor temperature, and the increased excitation power increases the motor power factor, so the magnetic flux density of the core should not be too high. Try to avoid excessive saturation of the magnetization curve. If the magnetic density is too low, it will increase the amount of motor material used, increasing the cost. The rotor teeth are narrow, the magnetic density is high, the slot entry wire is large, that is, the automotive armature slots are large. Automotive armature manufacturers indicate that due to poor air conduction, there are many gaps in the slots, affecting the coils and easily damaging the heat dissipation of the insulation material, accelerating the increase in motor temperature. The slot fill factor of the motor slots cannot be too high or too low. Usually, the slot fill factor for low-speed motors is 75% to 85%, which can effectively prevent the enamelled wire from loosening in the slots. The design of the motor rotor slot shape should use parallel trapezoidal recesses as much as possible, and the edges of the recesses should not have sharp corners. Try to use a circular bottom recess, because the circular slot is filled with aluminum, which is easy to injection mold and the stator chip is easy to insert. The coil current density should not be...

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