Specializing in the design and manufacture of automotive motor armatures and stators.

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Detailed explanation of the main function of an automotive armature?

Release Time:

2022-11-01

   Automotive Armature The manufacturer stated, The armature is the part of the motor that contains the coil, and the coil's relative movement to the magnetic field. In a generator, an induced electromotive force is generated in the rotating coil under force, causing it to generate electricity. In a motor, the energized coil rotates in the magnetic field under the action of Ampere's force, causing it to rotate in the magnetic field.

  A part of an alternating current generator or related equipment can be represented in either mechanical or electrical terms. Although distinctly separate, these two sets of terminology are often used interchangeably or include a combination of a mechanical term and an electrical term. This can cause confusion when using composite machines such as brushless AC generators, or when conversing between personnel accustomed to using differently configured machines.

  In most generators, the field magnet is rotating and is part of the rotor, while the armature is stationary and is part of the stator. Motors and generators can be constructed with a stationary armature and rotating magnetic field or a rotating armature and stationary magnetic field. The pole shoes of permanent magnets or electromagnets, and the moving iron part of a solenoid (especially if the latter is used as a switch or relay) can also be called an armature.

  The automotive armature's circuit equipment is simple, low-cost, and easy to operate. The disadvantages are high power loss, low efficiency, and reduced motor output. It plays a key and crucial role in the process of realizing the mutual conversion of mechanical energy and electrical energy. A square-wave self-controlled permanent magnet synchronous motor is used, with a Hall sensor replacing the carbon brush commutator, and the rotor permanent magnet material is neodymium iron boron. To our understanding, its performance has significant advantages compared to general traditional DC motors. Automotive armatures have advantages such as high efficiency, low energy consumption, low noise, long life, high reliability, servo control, stepless frequency conversion speed regulation, etc. Moreover, the brushes are removed, and the direct change is that the brushed motor will not produce sparks during operation, greatly reducing the interference of sparks on radio-controlled radio equipment. In short, an automotive armature generally refers to the part of the motor that requires an external power supply. The armature of a DC motor is the rotor, and the armature of an AC motor is the stator.

  Automotive armatures have no brushes, greatly reducing friction during operation, resulting in smooth operation and much lower noise. This advantage is a huge support for model stability. The advantages of automotive armatures also lie in the fact that wear mainly occurs on the bearings. From a mechanical point of view, brushless motors are almost maintenance-free. Only some dust removal maintenance is needed if necessary. From a mechanical point of view, automotive armatures are almost maintenance-free motors, only requiring some dust prevention maintenance when necessary. Of course, when you use them, you can compare them up and down, and you will know the advantages compared to brushed motors, but nothing is absolute. Brushed motors have excellent low-speed torque performance and high torque characteristics. Automotive armatures are irreplaceable, but in terms of ease of use, with the reduction in the cost of automotive armatures and the development and market competition of brushless technology at home and abroad, its power system is in a stage of rapid development and popularization, which has also greatly promoted the development of model sports.


Automotive armature

09-13

2022

Methods for winding the armature of a DC brushless automotive motor

The method for winding the armature winding of a DC brushless car motor is to leave a section of the cable end free and tie it tightly to the shaft. Hold the car armature with one hand, and wind the coil inductance clockwise with the other hand. Taking a five-slot armature as an example, the first coil is 1-5, the second coil is 2-6, then 3-7..., and so on. The sides of many components are on the next layer. The 5-9 components have one side on the next layer and the other side on the top layer. The sides of many components are on the top layer. In order to ensure the insulation between the top layer and the next layer components, it is advisable to place 0.1-0.15mm thick insulating paper pads in between. When the coil inductance in the slot reaches a certain level, a crossbar is needed to make it reach the bottom of the slot. When winding the coil inductance, the wire should be tightened first. Whether in the slot or the wire connection part, it is necessary to prevent the occurrence of crossed turns to prevent excessive space occupation and short circuit between turns due to partial stress of the wire. After all the windings are wound, the wire ends of the same winding component are bundled together, then the insulation layer of the wire connector is removed, different color waterproof sleeves are used, and they are embedded in the corresponding commutator segments. The important role of the armature in a DC brushless motor: DC motor,

08-22

2022

Design rules for automotive armatures

Automotive armature manufacturers indicate that single-layer windings are not suitable for large-capacity motors, and small-capacity motors should not be double-layered. The magnetic flux density of the motor core should not be too high or too low. When the frequency and thickness of the silicon steel sheet core material are constant, the iron loss depends on the magnetic flux density. If the magnetic flux density is too high, the iron loss increases, and the motor efficiency decreases. The increased heat from the iron core increases the motor temperature, and the increased excitation power increases the motor power factor, so the magnetic flux density of the core should not be too high. Try to avoid excessive saturation of the magnetization curve. If the magnetic density is too low, it will increase the amount of motor material used, increasing the cost. The rotor teeth are narrow, the magnetic density is high, the slot entry wire is large, that is, the automotive armature slots are large. Automotive armature manufacturers indicate that due to poor air conduction, there are many gaps in the slots, affecting the coils and easily damaging the heat dissipation of the insulation material, accelerating the increase in motor temperature. The slot fill factor of the motor slots cannot be too high or too low. Usually, the slot fill factor for low-speed motors is 75% to 85%, which can effectively prevent the enamelled wire from loosening in the slots. The design of the motor rotor slot shape should use parallel trapezoidal recesses as much as possible, and the edges of the recesses should not have sharp corners. Try to use a circular bottom recess, because the circular slot is filled with aluminum, which is easy to injection mold and the stator chip is easy to insert. The coil current density should not be...

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