Specializing in the design and manufacture of automotive motor armatures and stators.

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Overview of Automotive Armature

Release Time:

2022-11-11

   Automotive Armature In the process of converting mechanical energy and electrical energy in a motor, this product is a key and pivotal component. For a generator, it is the component that generates electromotive force. Let's take a detailed look at the automotive armature and learn more.

  The automotive armature is the component in the motor that has coils, and the relative movement of the coils and the magnetic field. In a generator, induced electromotive force is generated in the coils, which rotate under force to generate electricity. In a motor, the energized coils are subjected to Ampere force in the magnetic field, causing them to rotate in the magnetic field. Since the automotive armature plays a very important role, you should know that in fact, part of an AC generator or related equipment can be represented in mechanical or electrical terms. Although distinctly separate, note that these two sets of terms are often used interchangeably, or include a combination of mechanical and electrical terms. This can lead to confusion when using composite machines such as brushless AC generators, or when conversing between people accustomed to using differently configured machines. Therefore, in most generators, the excitation magnets rotate and are part of the rotor, while the automotive armature is stationary and part of the stator. Motors and generators can be constructed with either a stationary armature and rotating magnets or a rotating armature and stationary magnets.

  The demagnetizing effect of the automotive armature can be overcome by adding extra ampere-turns to the main excitation winding. Having common magnetic poles reduces the cross-magnetization effect. The reduction of armature reaction is the effect of the magnetic field on the distribution of the main pole flux of the generator. In addition, you also need to know that since the automotive armature is wound with coils, whenever current flows in the coils, a magnetic force is formed in the automotive armature. This magnetic force is at right angles to the generator magnetic field and is called the cross-magnetization of the armature. At this time, the function of the automotive armature is to distort the generator magnetic field and move the neutral plane. This is the position where the armature windings move parallel to the magnetic lines of force, which is why the axis located in this plane is called the magnetic neutral axis. This effect is called armature reaction and is proportional to the current flowing through the armature coils. The generator brushes must also be placed on top; that is, they must contact the commutator segments connected to the armature coils without inducing electromotive force. If the brushes contact commutator segments outside the plane, it will short-circuit the "energized" coils, resulting in arcing and power loss.

Automotive armature

03-13

2023

How to properly test a starter armature? Maintenance tips for starter armatures

The starter armature is a key component in the process of converting battery energy into mechanical energy during car starting. It consists of numerous small parts. Due to its complex structure and working environment, its maintenance is relatively complex and requires correct detection to ensure its normal operation and long lifespan. I. Correct methods for detecting the starter armature 1. Check the appearance of the starter armature to ensure that its rotating parts are not worn or deformed, the cable connectors are not damaged, the terminals are not discolored, the armature insulator is not damaged, and there is no abnormal temperature rise in the armature body. 2. Use a professional testing instrument to check its internal circuit to ensure that its resistance value has not changed, the insulation is not damaged, the brush bristles are not shortened, the contact surface of the carbon brush is not discolored, and the armature structure is not deformed. 3. Based on the test results, if problems are found with the starter armature, a new armature should be replaced promptly to ensure that the car can start normally, avoid engine damage, and prevent unnecessary repair costs. II. Starter armature maintenance 1. Regularly check the starter armature, especially after the car has been parked for a long time. Check the armature status promptly, and replace it with a new one if there are any abnormalities. 2. When the car is running, regularly check the engine

03-01

2023

Get to know brushless DC motor stators and rotors in one minute

The stator and rotor of a brushless motor are components of the motor. The two components can coordinate with each other through the action of the magnetic coil to convert electromagnetic energy information into mechanical energy. Simply put, the stator and rotor of a brushless motor are the rotating parts of the motor. Brushless DC motors use semiconductor switching devices to achieve electronic commutation, i.e., electronic switching devices replace traditional contact commutators and brushes. They have advantages such as high reliability, no commutation sparks, and low mechanical noise, and are widely used in high-end tape recorders, video recorders, electronic instruments, and automated office equipment. A brushless DC motor consists of a permanent magnet rotor, a multi-pole winding stator, and a position sensor. The position sensor detects the change in rotor position and switches the current in the stator windings in a certain order (i.e., it detects the position of the rotor magnetic pole relative to the stator windings and generates a position sensing signal at a specific position. After processing by the signal conversion circuit, it controls the power switching circuit and switches the winding current according to a certain logical relationship). The working voltage of the stator winding is provided by the electronic switching circuit controlled by the position sensor output. There are three types of brushless motor stator and rotor position sensors: photoelectric, magnetoresistive, and electromagnetic. In brushless DC motors using magnetoresistive position sensors, the magnetoresistive sensor components (

02-20

2023

How to check the condition of a brushless motor stator and rotor?

The stator and rotor of a brushless motor are important components of motors such as generators and starters. The stator is an important part of the motor. The stator and rotor of a brushless motor consist of a stator core, stator windings, and a frame. The main function of the brushless motor stator and rotor is to generate a rotating magnetic field, while the main function of the rotor is to be cut by electromagnetic lines in the rotating magnetic field to generate (output) current. The rotor is the rotating part of the motor. The motor consists of a rotor and a stator, used to achieve the conversion of electrical energy and mechanical energy, as well as mechanical energy and energy conversion devices. The motor rotor system is divided into two motor rotors and generator rotors. The function of the brushless motor stator and rotor is to rotate the drive shaft and provide electrical energy and mechanical energy conversion. The stator refers to the conductor in the magnetic field, the conductor is fixed, and the rotor refers to the electromagnetic coil, which moves relative to the conductor. This relative motion causes the magnetic lines of force to be cut, thus generating current in the stator coil. The stator and rotor of a brushless motor are made of iron cores and windings, and the windings are made of silicon steel and thick copper conductors. The conductors are insulated and coated with epoxy resin. The stator and rotor of a brushless motor are equivalent to conductors, and the rotor is equivalent to an electromagnet. After the rotor is energized, it is driven to rotate by the engine to form a rotating magnetic field model. Conversely, when the conductor cuts the rotating magnetic field, an induced electromotive force will be formed in the conductor.

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