Specializing in the design and manufacture of automotive motor armatures and stators.

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Overview of Automotive Armature

Release Time:

2022-11-11

   Automotive Armature In the process of converting mechanical energy and electrical energy in a motor, this product is a key and pivotal component. For a generator, it is the component that generates electromotive force. Let's take a detailed look at the automotive armature and learn more.

  The automotive armature is the component in the motor that has coils, and the relative movement of the coils and the magnetic field. In a generator, induced electromotive force is generated in the coils, which rotate under force to generate electricity. In a motor, the energized coils are subjected to Ampere force in the magnetic field, causing them to rotate in the magnetic field. Since the automotive armature plays a very important role, you should know that in fact, part of an AC generator or related equipment can be represented in mechanical or electrical terms. Although distinctly separate, note that these two sets of terms are often used interchangeably, or include a combination of mechanical and electrical terms. This can lead to confusion when using composite machines such as brushless AC generators, or when conversing between people accustomed to using differently configured machines. Therefore, in most generators, the excitation magnets rotate and are part of the rotor, while the automotive armature is stationary and part of the stator. Motors and generators can be constructed with either a stationary armature and rotating magnets or a rotating armature and stationary magnets.

  The demagnetizing effect of the automotive armature can be overcome by adding extra ampere-turns to the main excitation winding. Having common magnetic poles reduces the cross-magnetization effect. The reduction of armature reaction is the effect of the magnetic field on the distribution of the main pole flux of the generator. In addition, you also need to know that since the automotive armature is wound with coils, whenever current flows in the coils, a magnetic force is formed in the automotive armature. This magnetic force is at right angles to the generator magnetic field and is called the cross-magnetization of the armature. At this time, the function of the automotive armature is to distort the generator magnetic field and move the neutral plane. This is the position where the armature windings move parallel to the magnetic lines of force, which is why the axis located in this plane is called the magnetic neutral axis. This effect is called armature reaction and is proportional to the current flowing through the armature coils. The generator brushes must also be placed on top; that is, they must contact the commutator segments connected to the armature coils without inducing electromotive force. If the brushes contact commutator segments outside the plane, it will short-circuit the "energized" coils, resulting in arcing and power loss.

Automotive armature

09-13

2022

Methods for winding the armature of a DC brushless automotive motor

The method for winding the armature winding of a DC brushless car motor is to leave a section of the cable end free and tie it tightly to the shaft. Hold the car armature with one hand, and wind the coil inductance clockwise with the other hand. Taking a five-slot armature as an example, the first coil is 1-5, the second coil is 2-6, then 3-7..., and so on. The sides of many components are on the next layer. The 5-9 components have one side on the next layer and the other side on the top layer. The sides of many components are on the top layer. In order to ensure the insulation between the top layer and the next layer components, it is advisable to place 0.1-0.15mm thick insulating paper pads in between. When the coil inductance in the slot reaches a certain level, a crossbar is needed to make it reach the bottom of the slot. When winding the coil inductance, the wire should be tightened first. Whether in the slot or the wire connection part, it is necessary to prevent the occurrence of crossed turns to prevent excessive space occupation and short circuit between turns due to partial stress of the wire. After all the windings are wound, the wire ends of the same winding component are bundled together, then the insulation layer of the wire connector is removed, different color waterproof sleeves are used, and they are embedded in the corresponding commutator segments. The important role of the armature in a DC brushless motor: DC motor,

08-22

2022

Design rules for automotive armatures

Automotive armature manufacturers indicate that single-layer windings are not suitable for large-capacity motors, and small-capacity motors should not be double-layered. The magnetic flux density of the motor core should not be too high or too low. When the frequency and thickness of the silicon steel sheet core material are constant, the iron loss depends on the magnetic flux density. If the magnetic flux density is too high, the iron loss increases, and the motor efficiency decreases. The increased heat from the iron core increases the motor temperature, and the increased excitation power increases the motor power factor, so the magnetic flux density of the core should not be too high. Try to avoid excessive saturation of the magnetization curve. If the magnetic density is too low, it will increase the amount of motor material used, increasing the cost. The rotor teeth are narrow, the magnetic density is high, the slot entry wire is large, that is, the automotive armature slots are large. Automotive armature manufacturers indicate that due to poor air conduction, there are many gaps in the slots, affecting the coils and easily damaging the heat dissipation of the insulation material, accelerating the increase in motor temperature. The slot fill factor of the motor slots cannot be too high or too low. Usually, the slot fill factor for low-speed motors is 75% to 85%, which can effectively prevent the enamelled wire from loosening in the slots. The design of the motor rotor slot shape should use parallel trapezoidal recesses as much as possible, and the edges of the recesses should not have sharp corners. Try to use a circular bottom recess, because the circular slot is filled with aluminum, which is easy to injection mold and the stator chip is easy to insert. The coil current density should not be...

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