Specializing in the design and manufacture of automotive motor armatures and stators.

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Induced electromotive force and current of automotive armature windings

Release Time:

2022-08-11

   Automotive Armature A basic understanding is that when a winding carries current in a magnetic field, a force acts on the winding. A more advanced understanding is that when a winding carries current in a magnetic field, it generates another magnetic field, and the interaction between the two fields produces torque. From an electron's perspective, the current experiences a force in the magnetic field. The latter understanding involves the interaction of two magnetic fields.

  It is generally understood that there is a magnetic field that generates an induced electromotive force, and the current in the winding generates another magnetic field. The interaction between the two magnetic fields produces torque. However, if the two combine into a single magnetic field, how this magnetic field produces torque requires an understanding of tensor laws. The magnetic force that generates the armature induced electromotive force is called the air gap magnetic flux line, and the magnetic flux is called the air gap magnetic flux line. The air gap magnetic flux line and the induced armature reduce the frequency relationship, thereby reducing the pi/2 phase relationship. This is a very clear and measurable physical quantity. The relationship with the armature winding current is also obvious.

  Two main categories of flowing armature windings. Used in DC motors and AC motors, respectively.

  The armature consists of an armature core and an armature winding. The armature winding is the circuit part of a DC motor, and is the part that converts electrical energy through the generation of induced electromotive force and electromagnetic torque (a generator converts mechanical energy into electrical energy). The armature core is part of the armature circuit and also supports the armature winding, which is embedded in the slots of the armature core.

  The principle of induced armature in DC and AC motors is roughly the same. The current in the armature winding of a DC motor is also AC, and must be output through a commutator to be DC. AC motors are divided into induction motors (asynchronous motors) and synchronous motors. Induction motors are divided into squirrel-cage rotors and wound rotors according to the rotor structure. Induction motors use stator windings to generate a magnetic field, and rotor windings to perform energy conversion. Synchronous motors use rotor windings to generate a magnetic field and stator windings to perform energy conversion.

  An automotive armature usually refers to the part of a motor that requires an external power supply. In a DC motor, the armature is the rotor; in an AC motor, the armature is the stator.

  1. Single-wave winding

  The characteristic of a single-wave winding is that the two commutator segments connected to the ends of each coil are far apart, and the resultant pitch y=yk is greater than y1. After the two coils are connected, they become a wave, called a wave winding. The difference from a lap winding lies in the commutator pitch yk. Since the induced electromotive forces of the two connected coils must be in the same direction, the corresponding angles of the two connected coils must be under the same polarity pole. Therefore, the commutator pitch is approximately equal to two poles. Its pitch is the same as the stack group, close to or equal to the pole pitch.

  2. Multiple-wave windings

  In a wave winding, after P (number of pole pairs) coils are connected around the armature, if the commutator segments are not adjacent to the starting commutator segment, and differ by 2, 3, or M segments, the resulting winding is equivalent to a combination of 2, 3, or M short-wave windings. This is called a multiple-wave winding. Frog (mixed) winding

  For large motors, sometimes a mixed armature winding with both lap and wave windings is used, called a mixed winding. Its winding structure is very similar to a frog, so it is also called a frog-type winding. The shape of the coil resembles a frog, hence the name frog-shaped winding. This frog-type winding itself has a perfect equalizing effect, so no additional equalizing windings are needed.


Automotive armature

02-09

2023

Introduction to the role of the stator and rotor in a brushless motor - collect this information!

The stator and rotor of a brushless motor consist of permanent magnets with a certain number of magnetic poles embedded in or on the surface of the iron core. Most permanent magnets are made of rare-earth permanent magnet materials with high coercivity, such as neodymium, iron, and boron, and high magnetic permeability and magnetic induction density. The rotor magnets are similar to those in brushed motors; both produce a sufficient magnetic field in the air gap of the motor. The difference is that the permanent magnets in brushed motors are mounted on the rotor, while those in brushless DC motors are mounted on the stator. The rotor system structure of brushless DC motors often adopts different surface-mounted magnets, also known as tile magnets, with radially magnetized tile-type permanent magnets bonded to the outer surface of the iron core. Through reasonable design, a square-wave air gap magnetic flux density can be obtained. What is the injection molding process for the stator and rotor of a brushless motor? Metal inserts are placed in the mold, and then BMC plastic is injected and heated to 160 degrees. The power of the motor should be selected according to the power required by the equipment, so that the motor operates under rated load as much as possible. Two points should be noted when selecting: (1) If the motor power is too small, a "small horse pulling a large cart" phenomenon will occur, causing the motor to be overloaded for a long time and damaging it.

01-30

2023

What are the components of a starter motor armature?

The control device of the starter armature includes an electromagnetic switch, a starter relay, and an ignition start switch, etc., among which the electromagnetic switch is made together with the starter armature. I. Electromagnetic switch 1. Structural characteristics of electromagnetic switch The electromagnetic switch is mainly composed of an electromagnetic iron mechanism and a motor switch. The electromagnetic iron mechanism is composed of a fixed iron core, a moving iron core, an attracting coil, and a holding coil. The fixed iron core is fixed, and the movable iron core can move axially in the copper sleeve. The front end of the movable iron core is fixed with a push rod, and the front end of the push rod is provided with a switch contact plate. The rear end of the movable iron core is connected to the fork through an adjusting screw and a connecting pin. The reset spring is arranged outside the copper sleeve to reset the movable parts, such as the movable iron core. 2. Working principle of electromagnetic switch When the directions of the magnetic fluxes generated by energizing the attracting coil and the coil are the same, their electromagnetic attractions overlap each other, and the moving iron core can be attracted to move forward. The pad at the front end of the push rod until the electrical switch contacts are connected to the motor main circuit. When the magnetic pain caused by the energization of the attracting coil and the coil is in the opposite direction, their electromagnetic attractions cancel each other out. Under the action of the reset spring, the movable iron core and other movable parts automatically reset, the pads and contacts are disconnected, and the motor main circuit is disconnected. II. Starting relay

01-10

2023

What is the manufacturing method for the starter armature structure?

The starter armature structure can increase the energization time of the starter and avoid the problem of short circuit caused by the ablation of the copper wire winding after the armature is energized for a long time, thus ensuring the safety of the circuit. The starter armature structure includes an armature shaft, an armature winding, an iron core and a commutator. The armature winding includes an end winding i arranged away from the commutator. The end winding i is provided with a U-shaped portion, and the U-shaped portion is provided with an insulating sleeve. The melting point of the insulating sleeve is higher than 200 ℃. The iron core is fitted on the armature shaft, and the iron core is provided with a winding slot i, and the armature winding is embedded in the winding slot i. An insulating piece i is set in the winding slot i to isolate the armature winding from the iron core and the edges of the components of the armature winding. The insulating piece i has an S-shape structure to wrap the edges of the components of the armature winding. The commutator is fitted on the armature shaft and is arranged near the end of the armature shaft. The commutator is provided with a winding slot ii. The armature winding also includes an end winding ii, which is arranged near the commutator and embedded in the winding slot ii. The end winding ii is composed of an inner ring layer and an outer ring layer, and an insulating element ii is arranged between the inner ring layer and the outer ring layer to isolate the inner ring layer and the outer ring layer. The clamping ring is also fitted at a position corresponding to the winding slot ii on the commutator. The insulating sleeve is made of glass fiber. Compared with the existing technology, this invention

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