Specializing in the design and manufacture of automotive motor armatures and stators.

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Induced electromotive force and current of automotive armature windings

Release Time:

2022-08-11

   Automotive Armature A basic understanding is that when a winding carries current in a magnetic field, a force acts on the winding. A more advanced understanding is that when a winding carries current in a magnetic field, it generates another magnetic field, and the interaction between the two fields produces torque. From an electron's perspective, the current experiences a force in the magnetic field. The latter understanding involves the interaction of two magnetic fields.

  It is generally understood that there is a magnetic field that generates an induced electromotive force, and the current in the winding generates another magnetic field. The interaction between the two magnetic fields produces torque. However, if the two combine into a single magnetic field, how this magnetic field produces torque requires an understanding of tensor laws. The magnetic force that generates the armature induced electromotive force is called the air gap magnetic flux line, and the magnetic flux is called the air gap magnetic flux line. The air gap magnetic flux line and the induced armature reduce the frequency relationship, thereby reducing the pi/2 phase relationship. This is a very clear and measurable physical quantity. The relationship with the armature winding current is also obvious.

  Two main categories of flowing armature windings. Used in DC motors and AC motors, respectively.

  The armature consists of an armature core and an armature winding. The armature winding is the circuit part of a DC motor, and is the part that converts electrical energy through the generation of induced electromotive force and electromagnetic torque (a generator converts mechanical energy into electrical energy). The armature core is part of the armature circuit and also supports the armature winding, which is embedded in the slots of the armature core.

  The principle of induced armature in DC and AC motors is roughly the same. The current in the armature winding of a DC motor is also AC, and must be output through a commutator to be DC. AC motors are divided into induction motors (asynchronous motors) and synchronous motors. Induction motors are divided into squirrel-cage rotors and wound rotors according to the rotor structure. Induction motors use stator windings to generate a magnetic field, and rotor windings to perform energy conversion. Synchronous motors use rotor windings to generate a magnetic field and stator windings to perform energy conversion.

  An automotive armature usually refers to the part of a motor that requires an external power supply. In a DC motor, the armature is the rotor; in an AC motor, the armature is the stator.

  1. Single-wave winding

  The characteristic of a single-wave winding is that the two commutator segments connected to the ends of each coil are far apart, and the resultant pitch y=yk is greater than y1. After the two coils are connected, they become a wave, called a wave winding. The difference from a lap winding lies in the commutator pitch yk. Since the induced electromotive forces of the two connected coils must be in the same direction, the corresponding angles of the two connected coils must be under the same polarity pole. Therefore, the commutator pitch is approximately equal to two poles. Its pitch is the same as the stack group, close to or equal to the pole pitch.

  2. Multiple-wave windings

  In a wave winding, after P (number of pole pairs) coils are connected around the armature, if the commutator segments are not adjacent to the starting commutator segment, and differ by 2, 3, or M segments, the resulting winding is equivalent to a combination of 2, 3, or M short-wave windings. This is called a multiple-wave winding. Frog (mixed) winding

  For large motors, sometimes a mixed armature winding with both lap and wave windings is used, called a mixed winding. Its winding structure is very similar to a frog, so it is also called a frog-type winding. The shape of the coil resembles a frog, hence the name frog-shaped winding. This frog-type winding itself has a perfect equalizing effect, so no additional equalizing windings are needed.


Automotive armature

12-01

2022

Starter motor armature manufacturer: What are the characteristics of the armature?

Starter armature manufacturer introduction: Whether it is a DC motor or an AC motor, and regardless of whether the winding is placed on the rotor or stator, it belongs to the armature winding placed in the iron core slot. It is only because of the different connection methods of the winding that different types and characteristics are obtained. In order to strengthen the mechanical fixation of the winding, its effective (straight) part is placed in the slot. But the ending is still an invalid part, only playing a connecting role. The starter armature manufacturer believes that the winding embedded in the slot also brings some problems. First of all, in order to prevent tooth saturation, the air gap magnetic density has to be limited, which limits the utilization coefficient of the motor. Second, the voltage of the motor cannot be too high. Third, the inductance of the coil becomes larger, which is related to the saturation of the iron core. In this way, for electric drive and servo systems, the response speed of the motor becomes slower, and the nonlinearity of the inductance complicates the control system. Therefore, in the development of large steam turbine generators, especially the emergence of superconducting motors, as well as DC motors and control motors, slotless motors have appeared. The starter armature manufacturer believes that slotless DC motors are mainly used for the control of DC traction motors and small DC motors. The iron core of the slotless motor is a cylindrical yoke, which is wound with an insulating layer or fitted with a prefabricated insulating tube. Then, the winding elements are evenly distributed on its surface.

11-21

2022

Starter armature manufacturer: Common sense of armature

The starter armature manufacturer indicates that the winding is the heart of the motor. Different motors, different manufacturers, and different processing technologies will correspond to different winding types. Different winding types are selected according to the specific characteristics to be achieved, requiring simple structure, convenient manufacturing and maintenance, and safe and reliable operation. The armature winding of a DC motor is the same as that of an AC motor. The relationship between the coils should be such that a certain number of conductors produce a large potential difference, saving as much non-ferrous metal and insulating material as possible. However, it also has its unique features: the coils are connected by a commutator, and the connection relationship must ensure good commutation. The starter armature manufacturer indicates that the armature windings of DC motors can be divided into five types: single winding, lap winding, single wave winding, multiple wave winding, and frog winding, i.e., a mixed winding of lap winding and wave winding. In a single lap winding, adjacent elements under the same magnetic pole are connected in series, and the pitch y=yk=1 or -1. When winding this type of winding, any two series-connected elements directly overlap each other, so it is called a lap winding. If y=yk=1, the winding moves to the right, which is called a "right-hand" winding; if y=yk=-1, the winding moves to the left, which is called a "left-hand" winding. Each element of the left-hand winding is connected to two short lines of the commutator, using copper.

11-11

2022

Overview of Automotive Armature

In the process of electromechanical energy conversion in a motor, the automotive armature plays a key and pivotal role. For a generator, it is the component that generates electromotive force. Let's take a detailed look at the automotive armature. The automotive armature is the component in the motor that carries the coil, and the relative movement of the coil and the magnetic field. In a generator, the induced electromotive force is generated in the coil, and the coil rotates under force to generate electricity. In a motor, the energized coil is subjected to Ampere force in the magnetic field, causing it to rotate in the magnetic field. Since the automotive armature plays a very important role, you should know that in fact, part of an AC generator or related equipment can be represented in mechanical or electrical terms. Although clearly separate, note that these two sets of terms are often used interchangeably, or include a combination of mechanical and electrical terms. This can lead to confusion when using composite machines such as brushless AC generators, or when talking between people accustomed to using differently configured machines. Therefore, in most generators, the excitation magnet rotates and is part of the rotor, while the automotive armature is stationary and part of the stator. Motors and generators can be constructed with a stationary armature and rotating magnetic force or a rotating armature and stationary magnetic force. The demagnetization effect of the automotive armature can be...

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