Specializing in the design and manufacture of automotive motor armatures and stators.

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Get to know brushless DC motor stators and rotors in one minute

Release Time:

2023-03-01

   Brushless motor stator and rotor These are parts of a motor. The two parts can cooperate with each other through the action of the magnetic coil to convert electromagnetic energy information into mechanical energy.

  In simple terms, the stator and rotor of a brushless motor are the rotating parts of the motor. Brushless DC motors use semiconductor switching devices to achieve electronic commutation, that is, electronic switching devices replace traditional contact commutators and brushes. It has the advantages of high reliability, no commutation sparks, and low mechanical noise, and is widely used in high-end tape recorders, video recorders, electronic instruments, and automated office equipment.

  A brushless DC motor consists of a permanent magnet rotor, a multi-pole winding stator, and a position sensor. The position sensor detects the change in the rotor position and switches the current of the stator windings in a certain order (that is, it detects the position of the rotor magnetic pole relative to the stator windings, and generates a position sensing signal at a certain position, which is processed by the signal conversion circuit to control the power switching circuit, and switches the winding current according to a certain logical relationship). The working voltage of the stator winding is provided by the electronic switching circuit controlled by the position sensor output.

  There are three types of brushless motor stator and rotor position sensors: photoelectric, magnetoresistive, and electromagnetic.

  In a brushless DC motor using a magnetoresistive position sensor, the magnetoresistive sensor (such as a Hall element, magnetoresistive diode, magnetoresistive triode, magnetoresistive resistor, or special integrated circuit) is mounted on the stator assembly to detect the change in the magnetic field generated when the permanent magnet rotor rotates.

  In a brushless DC motor with a photoelectric position sensor, a photoelectric sensing device is installed at a certain position on the stator assembly, and a light-shielding plate is installed on the rotor. The light source is a light-emitting diode or a small bulb. When the rotor rotates, the photosensitive element on the stator will intermittently generate a pulse signal of a certain frequency due to the action of the light-shielding plate. In a brushless DC motor using an electromagnetic position sensor, an electromagnetic sensor component is installed on the stator assembly. When the position of the permanent magnet rotor changes, the electromagnetic effect will cause the electromagnetic sensor to generate a high-frequency modulated signal (its amplitude changes with the change of the rotor position).


Brushless motor stator and rotor

05-10

2023

Introduction to the relevant knowledge of brushless motor stator and rotor

Brushless motor stators and rotors are electric motors used in power tools. Compared to traditional AC motors, they have a longer lifespan, higher efficiency, and lower noise. The application of stator and rotor technology has brought about a new technological breakthrough. Simply put, a stator and rotor is a motor structure in which the rotor remains stationary while the stator rotates. Brushless motor stator and rotor technology replaces the internal coils of the stator with external coils, allowing the rotor, which is composed of permanent magnets, to move within the motor, driving the motor to operate. Due to reduced mechanical wear, brushless motors are more efficient than traditional motors, significantly improving battery life. Brushless motors offer more flexible motor control than traditional motors, better adapting to needs. Parts prone to wear and tear, such as mechanical switches, are eliminated, resulting in a lifespan of typically 5-10 years. Because the motor structure does not require carbon brushes, noise is significantly reduced, making it more comfortable to use. Brushless motors require no regular maintenance, reducing maintenance costs. Brushless motor stator and rotor technology is widely used in power tools and household appliances. In the power tool industry, due to the advantages of brushless motors, they are gradually replacing traditional AC motors and becoming an industry trend. Simultaneously, with

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