Specializing in the design and manufacture of automotive motor armatures and stators.

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Get to know brushless DC motor stators and rotors in one minute

Release Time:

2023-03-01

   Brushless motor stator and rotor These are parts of a motor. The two parts can cooperate with each other through the action of the magnetic coil to convert electromagnetic energy information into mechanical energy.

  In simple terms, the stator and rotor of a brushless motor are the rotating parts of the motor. Brushless DC motors use semiconductor switching devices to achieve electronic commutation, that is, electronic switching devices replace traditional contact commutators and brushes. It has the advantages of high reliability, no commutation sparks, and low mechanical noise, and is widely used in high-end tape recorders, video recorders, electronic instruments, and automated office equipment.

  A brushless DC motor consists of a permanent magnet rotor, a multi-pole winding stator, and a position sensor. The position sensor detects the change in the rotor position and switches the current of the stator windings in a certain order (that is, it detects the position of the rotor magnetic pole relative to the stator windings, and generates a position sensing signal at a certain position, which is processed by the signal conversion circuit to control the power switching circuit, and switches the winding current according to a certain logical relationship). The working voltage of the stator winding is provided by the electronic switching circuit controlled by the position sensor output.

  There are three types of brushless motor stator and rotor position sensors: photoelectric, magnetoresistive, and electromagnetic.

  In a brushless DC motor using a magnetoresistive position sensor, the magnetoresistive sensor (such as a Hall element, magnetoresistive diode, magnetoresistive triode, magnetoresistive resistor, or special integrated circuit) is mounted on the stator assembly to detect the change in the magnetic field generated when the permanent magnet rotor rotates.

  In a brushless DC motor with a photoelectric position sensor, a photoelectric sensing device is installed at a certain position on the stator assembly, and a light-shielding plate is installed on the rotor. The light source is a light-emitting diode or a small bulb. When the rotor rotates, the photosensitive element on the stator will intermittently generate a pulse signal of a certain frequency due to the action of the light-shielding plate. In a brushless DC motor using an electromagnetic position sensor, an electromagnetic sensor component is installed on the stator assembly. When the position of the permanent magnet rotor changes, the electromagnetic effect will cause the electromagnetic sensor to generate a high-frequency modulated signal (its amplitude changes with the change of the rotor position).


Brushless motor stator and rotor

08-01

2022

P-gear armature: What is an armature

The armature manufacturer states that motors play a key and crucial role in the process of realizing the mutual conversion of mechanical energy and electrical energy. For generators, it is the component that generates electromotive force, such as the rotor in a DC generator and the stator in an AC generator; for motors, it is a component that generates electromagnetic force, such as the rotor in a DC motor. The armature manufacturer states that the armature is the relative motion of the coil relative to the magnetic field of the coil-carrying component in the motor. In a generator, an induced electromotive force is generated in the forced rotating coil to generate electricity. In a motor, the energized coil is subjected to the Ampere force in the magnetic field, causing it to rotate in the magnetic field. In the mid-19th century, the term "armature" was early used for inductors, i.e., holders of magnets. Part of an alternator or related equipment can be represented by any mechanical or electrical aspect. Although these two sets of terms are clearly separated, they are often used interchangeably, or a combination of mechanical and electrical terms is included. This can cause confusion when using composite motors such as brushless alternators, or when talking to people accustomed to using different configurations of motors. In most generators, the field magnet is rotating and is part of the rotor, while the armature is stationary and is part of the stator. Motors and

07-25

2022

What is the function of the fuel pump armature?

The fuel pump armature is a device that continuously draws fuel from the fuel tank and delivers it at a specified and specified flow rate. Based on the function of the fuel pump armature, its performance directly affects the performance of the engine. The fuel pump armature is the "heart" of the electronic fuel injection engine. There are two ways for the fuel pump armature to supply fuel. One is external, where the fuel pump is connected in series on the pipeline outside the fuel tank. The other is built-in, where the fuel pump is installed in the fuel tank and immersed in gasoline, so the fuel pump is easy to heat up, has low noise, and has a long service life, so it is widely used. In the fuel, the electric fuel pump is responsible for supplying a certain amount of fuel, and its unit fuel consumption is more than 8 times between the rated power operating conditions of the engine. A large amount of fuel continuously returns to the fuel tank through the fuel pressure regulator, which controls the fuel pressure and cools the fuel line to avoid air blockage. Functions of the fuel pump armature: 1. The main components of the fuel pump armature motor include a permanent magnet fixed on the body and an armature reaction that generates an electromagnetic torque, as well as a brush device installed on the body. The brush contacts the armature on the commutator; Connect the wires to the outside of the terminal, wind the armature of the pressure-controlled fuel pump armature, rivet the coil on the outside of the fuel pump armature, and assemble the components into a non-dismountable unit.

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