Specializing in the design and manufacture of automotive motor armatures and stators.

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The function of a DC motor armature

Release Time:

2022-09-05

   Automotive Armature In the process of completing the mutual conversion of mechanical energy and electromagnetic energy in an electric motor, it is the component that plays an important and core role. For a generator set, this is the component that causes the induced electromotive force, such as the motor rotor in a DC motor, and the stator in a DC motor; for a motor, this is the component that causes the magnetic force, such as the motor rotor in a DC motor.

  The armature is a component in the electric motor that is equipped with a coil, and the electromagnetic coil has relative movement to the electromagnetic field. In a generator set, an induced current is generated in the rotating electromagnetic coil, which generates electricity. However, in a motor, the energized coil is subjected to Ampere force in the magnetic field, and then rotates in the magnetic field.

   DC motors or related equipment can also be described in terms of either mechanical or electrical aspects. Although distinctly separate, these two sets of terminology are often used interchangeably or include a combination of mechanical and electrical terminology. This can cause confusion when using hybrid devices such as brushless DC motors, or when communicating between personnel accustomed to using different configurations of equipment.

  In most generator sets, the field magnetic field is rotating and is part of the motor rotor, while the armature is stationary and is part of the motor stator. Motors and generator sets can be composed of a stationary armature and oscillating or rotating electromagnet, or a rotating armature and stationary magnetic field. The pole shoes of permanent magnets or electromagnets and the iron parts that move with the magnetic lines of force (especially if the latter serves as a switch or solenoid) can also be called armatures.

  What causes the reduction in automotive armature reaction?

  Because the automotive armature is wound with electromagnetic coils, every time the current flows in the electromagnetic coils, a magnetic field strength is generated in the automotive armature. This field is at an angle to the generator field, which is called the cross-magnetization of the automotive armature. The function of the automotive armature magnetic field is to distort the generator magnetic field and move the neutral plane. The neutral plane is the position where the automotive armature windings move perpendicular to the magnetic lines of force, which is why the axis located on this plane is called the magnetic neutral axis (MNA). This effect is called armature reaction and is proportional to the current flowing in the automotive armature coils.

  The generator's carbon brushes must be located in the neutral plane; in other words, they must contact the part of the armature windings connected to the commutator that has no induced current. If the carbon brushes contact the commutator segments outside the neutral plane, it will cause a short circuit in the "energized" electromagnetic coils, resulting in arcing and power loss.

  Without armature reaction, the magnetic neutral axis (MNA) will coincide with the geometric neutral axis (GNA). Armature reaction causes the neutral plane to shift along the direction of motion, so if the brushes are in the neutral plane when there is no armature current, they will not be in the neutral plane when armature current flows. For these reasons, it is desirable to incorporate a compensating system into the generator design. These are two main ways to overcome the effects of armature reaction. One method involves changing the brush position so that they are in the neutral plane when the generator is producing normal load current. In another method, interpoles are installed in the generator to counteract the effects of armature reaction.


Automotive armature

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Manufacturing principle of brushless motor stator and rotor

The stator and rotor of a brushless motor are a motor structure whose manufacturing principle is based on electromagnetic principles and motor manufacturing technology. This structure has higher efficiency and less mechanical wear compared to the traditional brushed motor stator and rotor structure, so it is widely used in various industrial fields such as wind power generation, electric vehicles, and drones. This article will provide a detailed introduction to the manufacturing principle of the brushless motor stator and rotor. First, the brushless motor stator and rotor structure consists of two parts: the stator and the rotor. The stator contains several coils, which are made of conductors, while the rotor has permanent magnets or other magnets. The rotor and stator interact through a magnetic field to generate torque and drive the motor to work. Second, in the manufacturing of the brushless motor stator and rotor, advanced manufacturing processes and materials are required. The stator coils are generally made of copper wire, and the shape and number of coils are determined according to actual working needs. In order to ensure that the gap between the stator coils and the rotor is as small as possible, the distance between the stator and the rotor is generally only a few millimeters. Finally, during the motor manufacturing process, the stator and rotor need to be precisely processed to ensure their mutual matching accuracy. At the same time, the motor also needs to be finely assembled and tested to ensure its performance and quality. The manufacturing principle of the brushless motor stator and rotor structure...

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Get to know brushless DC motor stators and rotors in one minute

A brushless motor is an electric motor that converts electrical energy into mechanical energy. It is widely used in various fields, including industry, home appliances, and automobiles. The principle of a brushless motor's stator and rotor is based on the interaction between the electromagnetic field and the magnetic field within the motor. Generally, a brushless motor consists of a stator and a rotor. The stator is fixed to the housing, while the rotor is mounted on the motor shaft and rotates with it. The rotor of a brushless motor does not have a commutator and brushes; instead, it directly integrates permanent magnets or coils, resulting in better efficiency, longer lifespan, and higher reliability. The principle of the brushless motor's stator and rotor is implemented through electronic technology and circuit control. Electronic components replace mechanical switching, and feedback control is used to control the rotor. Brushless motors typically use Hall sensors to detect the rotor position, and a high-performance controller controls the current and axial force. The speed can also be controlled by adjusting the current and voltage. In summary, the principle of a brushless motor's stator and rotor relies on the interaction between the electromagnetic field and the magnetic field. Through the use of modern electronic technology and controllers, the rotor position of the brushless motor can be precisely controlled, resulting in more efficient, durable, and reliable operation. For ordinary people, brushless

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