Specializing in the design and manufacture of automotive motor armatures and stators.

EN

The function of a DC motor armature

Release Time:

2022-09-05

   Automotive Armature In the process of completing the mutual conversion of mechanical energy and electromagnetic energy in an electric motor, it is the component that plays an important and core role. For a generator set, this is the component that causes the induced electromotive force, such as the motor rotor in a DC motor, and the stator in a DC motor; for a motor, this is the component that causes the magnetic force, such as the motor rotor in a DC motor.

  The armature is a component in the electric motor that is equipped with a coil, and the electromagnetic coil has relative movement to the electromagnetic field. In a generator set, an induced current is generated in the rotating electromagnetic coil, which generates electricity. However, in a motor, the energized coil is subjected to Ampere force in the magnetic field, and then rotates in the magnetic field.

   DC motors or related equipment can also be described in terms of either mechanical or electrical aspects. Although distinctly separate, these two sets of terminology are often used interchangeably or include a combination of mechanical and electrical terminology. This can cause confusion when using hybrid devices such as brushless DC motors, or when communicating between personnel accustomed to using different configurations of equipment.

  In most generator sets, the field magnetic field is rotating and is part of the motor rotor, while the armature is stationary and is part of the motor stator. Motors and generator sets can be composed of a stationary armature and oscillating or rotating electromagnet, or a rotating armature and stationary magnetic field. The pole shoes of permanent magnets or electromagnets and the iron parts that move with the magnetic lines of force (especially if the latter serves as a switch or solenoid) can also be called armatures.

  What causes the reduction in automotive armature reaction?

  Because the automotive armature is wound with electromagnetic coils, every time the current flows in the electromagnetic coils, a magnetic field strength is generated in the automotive armature. This field is at an angle to the generator field, which is called the cross-magnetization of the automotive armature. The function of the automotive armature magnetic field is to distort the generator magnetic field and move the neutral plane. The neutral plane is the position where the automotive armature windings move perpendicular to the magnetic lines of force, which is why the axis located on this plane is called the magnetic neutral axis (MNA). This effect is called armature reaction and is proportional to the current flowing in the automotive armature coils.

  The generator's carbon brushes must be located in the neutral plane; in other words, they must contact the part of the armature windings connected to the commutator that has no induced current. If the carbon brushes contact the commutator segments outside the neutral plane, it will cause a short circuit in the "energized" electromagnetic coils, resulting in arcing and power loss.

  Without armature reaction, the magnetic neutral axis (MNA) will coincide with the geometric neutral axis (GNA). Armature reaction causes the neutral plane to shift along the direction of motion, so if the brushes are in the neutral plane when there is no armature current, they will not be in the neutral plane when armature current flows. For these reasons, it is desirable to incorporate a compensating system into the generator design. These are two main ways to overcome the effects of armature reaction. One method involves changing the brush position so that they are in the neutral plane when the generator is producing normal load current. In another method, interpoles are installed in the generator to counteract the effects of armature reaction.


Automotive armature

11-01

2022

Detailed explanation of the main function of an automotive armature?

Automobile armature manufacturers indicate that the armature is the component in the motor that houses the coil, and the coil's relative movement to the magnetic field. In a generator, an induced electromotive force is generated in the forced rotating coil, causing it to generate electricity. In a motor, the energized coil rotates in the magnetic field under the action of Ampere force. A part of an alternating current generator or related equipment can be represented in either mechanical or electrical terms. Although distinctly separate, these two sets of terminology are often used interchangeably or include a combination of a mechanical term and an electrical term. This can cause confusion when using composite machines such as brushless AC generators, or when conversing between personnel accustomed to using differently configured machines. In most generators, the field magnet is rotating and is part of the rotor, while the armature is stationary and is part of the stator. Motors and generators can be constructed with a stationary armature and a rotating magnetic field or a rotating armature and a stationary magnetic field. The pole shoes of permanent magnets or electromagnets, and the moving iron parts of solenoids (especially if the latter are used as switches or relays) can also be called armatures. Automobile armatures have simple circuitry, low cost, and convenient operation. The disadvantages are high power loss, low efficiency, and reduced motor output. It achieves the conversion between mechanical energy and electrical energy.

11-05

2022

Precautions for using automotive armatures?

As a new type of energy-saving, CNC integrated motor, the automotive armature shoulders the important task of revolutionizing the existing motor structure to achieve the goal of more energy-saving and longer-life motor innovation. Below are some precautions for using an automotive armature. There are also some precautions when using an automotive armature. For example, before disassembly, use compressed air to blow away dust from the surface of the motor and wipe off surface dirt. Choose a working location for disassembling the motor and clean the site environment. It is also necessary to be familiar with the structural characteristics and maintenance technical requirements of the automotive armature. Only in this way can the necessary tools and equipment for disassembly be prepared. To further understand the defects in the operation of the automotive armature, if possible, an inspection test can be carried out before disassembly. To this end, the automotive armature is placed under load for a trial run, and the temperature, sound, vibration, etc. of each part of the motor are carefully checked, and the voltage, current, and speed are tested. Then, the load is disconnected, and a no-load test is performed separately to measure the no-load. Load current and no-load losses are recorded. After all this is completed, the power can be cut off, the external wiring of the motor can be removed, and records can be made. When using an automotive armature, a megohmmeter with a suitable voltage must be used to test the insulation resistance of the motor. In order to compare the insulation resistance value measured during the last inspection, the insulation of the automotive armature is judged

10-12

2022

What are the advantages of a fuel pump armature?

As everyone knows, this component plays a key and pivotal role in the process of converting mechanical energy and electrical energy in a fuel pump. For a generator, it is the component that generates electromotive force. Below, we will discuss the advantages of fuel pump armatures. The fuel pump armature is now the part of the motor that houses the coil, and the relative movement of the coil and the magnetic field. In fact, it is mainly a coil group, wound and connected according to certain rules. It is one of the main components that realize electromechanical energy conversion in an electric motor. The fuel pump armature is composed of single-turn or multi-turn coils, and each turn can also be wound with multiple parallel wires. It shows a coil placed in the slot. In particular, it should be able to generate sufficient induced electromotive force and allow a certain armature current to pass through, thereby generating the required electromagnetic torque and electromagnetic power. In addition, it should save non-ferrous metals and insulating materials. Of course, its structure is simple and its operation is reliable. Moreover, the fuel pump armature is composed of many coils (hereinafter referred to as components) connected according to certain rules. It is wound with high-strength enamelled wire or glass fiber-wrapped flat copper wire. It should be known that the coil sides of some different coils are embedded in the armature in two layers. Proper insulation must be provided between the coils in the slots and the iron core and the upper and lower coil sides. In order to prevent the centrifugal force from throwing the edges of the coils out of the slots, the slots are used with slots

< 1...141516...24 >