Specializing in the design and manufacture of automotive motor armatures and stators.

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The function of the fuel pump armature

Release Time:

2022-07-18

  When it comes to the automotive fuel delivery system, the first thing that comes to mind is the fuel pump, because without the fuel pump, fuel cannot be supplied to the engine, and the previous P0087 fault code also mentioned the fuel pump. So Fuel pump armature What exactly does it do? Let me explain.

  Considering heat dissipation, sound insulation, and air resistance, the current fuel pump armature is built into the fuel tank. Its main function is to draw fuel from the fuel tank, pressurize it and deliver it to the fuel supply pipe, and maintain a certain fuel pressure through the fuel pressure regulator.

  Generally speaking, the fuel pump armature is actually a fuel pump component, a whole component. It contains multiple components, mainly composed of a filter (fuel filter, oil filter), a fuel pressure regulator, a fuel pump, and a fuel level sensor unit (float).

  1. Currently, most vehicle fuel pumps are installed in the fuel tank. The electrically driven fuel pump consists of three parts: the pump body, the permanent magnet motor, and the housing.

  2. Fuel flows through the electric fuel pump, cooling the armature of the permanent magnet motor, also known as a wet fuel pump. The motor part of the electric fuel pump includes a permanent magnet fixed to the housing, an armature that generates electromagnetic torque, and a brush assembly installed on the housing.

  3. The brushes contact the commutator on the armature, and the leads connect to the terminals on the housing, guiding the voltage that controls the electric fuel pump to the armature windings.

  4. The additional functions of the fuel pump are performed by the safety valve and the check valve. The safety valve prevents the fuel pipe from rupturing or the fuel pump from being damaged due to excessive pressure when the fuel pipe is blocked. The pressure regulator has the function of regulating and stabilizing pressure, and controls the fuel pressure at around 0.4 MPa (the specific pressure value may vary depending on the engine model). The pressure regulation method is to open the valve when the fuel pressure exceeds the spring pressure of the pressure regulator, allowing the fuel to flow back to the tank, so that the fuel pressure reaches a constant value.

  The fuel pump armature filter includes an oil filter and a fuel filter, commonly known as a coarse filter and a fine filter, which mainly filter impurities from the fuel. The main function of both is fuel filtration. The structure of the fuel filter consists of an aluminum shell and a stainless steel bracket. A high-efficiency filter paper is installed on the bracket, and the filter paper is in a daisy shape to increase the flow area. Its main function is to remove solid impurities such as iron oxide and dust from the fuel to prevent blockage of the fuel system (especially the injectors). The fuel pump operating time and duration are controlled by the ECU according to the actual vehicle conditions. The fuel pump is directly powered by the battery, and the fuel pump relay controls its on/off. Fuel pump circuit problems are often caused by fuel pump relay failure.

 

Fuel pump armature

09-13

2022

Methods for winding the armature of a DC brushless automotive motor

The method for winding the armature winding of a DC brushless car motor is to leave a section of the cable end free and tie it tightly to the shaft. Hold the car armature with one hand, and wind the coil inductance clockwise with the other hand. Taking a five-slot armature as an example, the first coil is 1-5, the second coil is 2-6, then 3-7..., and so on. The sides of many components are on the next layer. The 5-9 components have one side on the next layer and the other side on the top layer. The sides of many components are on the top layer. In order to ensure the insulation between the top layer and the next layer components, it is advisable to place 0.1-0.15mm thick insulating paper pads in between. When the coil inductance in the slot reaches a certain level, a crossbar is needed to make it reach the bottom of the slot. When winding the coil inductance, the wire should be tightened first. Whether in the slot or the wire connection part, it is necessary to prevent the occurrence of crossed turns to prevent excessive space occupation and short circuit between turns due to partial stress of the wire. After all the windings are wound, the wire ends of the same winding component are bundled together, then the insulation layer of the wire connector is removed, different color waterproof sleeves are used, and they are embedded in the corresponding commutator segments. The important role of the armature in a DC brushless motor: DC motor,

08-22

2022

Design rules for automotive armatures

Automotive armature manufacturers indicate that single-layer windings are not suitable for large-capacity motors, and small-capacity motors should not be double-layered. The magnetic flux density of the motor core should not be too high or too low. When the frequency and thickness of the silicon steel sheet core material are constant, the iron loss depends on the magnetic flux density. If the magnetic flux density is too high, the iron loss increases, and the motor efficiency decreases. The increased heat from the iron core increases the motor temperature, and the increased excitation power increases the motor power factor, so the magnetic flux density of the core should not be too high. Try to avoid excessive saturation of the magnetization curve. If the magnetic density is too low, it will increase the amount of motor material used, increasing the cost. The rotor teeth are narrow, the magnetic density is high, the slot entry wire is large, that is, the automotive armature slots are large. Automotive armature manufacturers indicate that due to poor air conduction, there are many gaps in the slots, affecting the coils and easily damaging the heat dissipation of the insulation material, accelerating the increase in motor temperature. The slot fill factor of the motor slots cannot be too high or too low. Usually, the slot fill factor for low-speed motors is 75% to 85%, which can effectively prevent the enamelled wire from loosening in the slots. The design of the motor rotor slot shape should use parallel trapezoidal recesses as much as possible, and the edges of the recesses should not have sharp corners. Try to use a circular bottom recess, because the circular slot is filled with aluminum, which is easy to injection mold and the stator chip is easy to insert. The coil current density should not be...

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