Specializing in the design and manufacture of automotive motor armatures and stators.

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The function of a DC motor armature

Release Time:

2022-09-05

   Automotive Armature In the process of completing the mutual conversion of mechanical energy and electromagnetic energy in an electric motor, it is the component that plays an important and core role. For a generator set, this is the component that causes the induced electromotive force, such as the motor rotor in a DC motor, and the stator in a DC motor; for a motor, this is the component that causes the magnetic force, such as the motor rotor in a DC motor.

  The armature is a component in the electric motor that is equipped with a coil, and the electromagnetic coil has relative movement to the electromagnetic field. In a generator set, an induced current is generated in the rotating electromagnetic coil, which generates electricity. However, in a motor, the energized coil is subjected to Ampere force in the magnetic field, and then rotates in the magnetic field.

   DC motors or related equipment can also be described in terms of either mechanical or electrical aspects. Although distinctly separate, these two sets of terminology are often used interchangeably or include a combination of mechanical and electrical terminology. This can cause confusion when using hybrid devices such as brushless DC motors, or when communicating between personnel accustomed to using different configurations of equipment.

  In most generator sets, the field magnetic field is rotating and is part of the motor rotor, while the armature is stationary and is part of the motor stator. Motors and generator sets can be composed of a stationary armature and oscillating or rotating electromagnet, or a rotating armature and stationary magnetic field. The pole shoes of permanent magnets or electromagnets and the iron parts that move with the magnetic lines of force (especially if the latter serves as a switch or solenoid) can also be called armatures.

  What causes the reduction in automotive armature reaction?

  Because the automotive armature is wound with electromagnetic coils, every time the current flows in the electromagnetic coils, a magnetic field strength is generated in the automotive armature. This field is at an angle to the generator field, which is called the cross-magnetization of the automotive armature. The function of the automotive armature magnetic field is to distort the generator magnetic field and move the neutral plane. The neutral plane is the position where the automotive armature windings move perpendicular to the magnetic lines of force, which is why the axis located on this plane is called the magnetic neutral axis (MNA). This effect is called armature reaction and is proportional to the current flowing in the automotive armature coils.

  The generator's carbon brushes must be located in the neutral plane; in other words, they must contact the part of the armature windings connected to the commutator that has no induced current. If the carbon brushes contact the commutator segments outside the neutral plane, it will cause a short circuit in the "energized" electromagnetic coils, resulting in arcing and power loss.

  Without armature reaction, the magnetic neutral axis (MNA) will coincide with the geometric neutral axis (GNA). Armature reaction causes the neutral plane to shift along the direction of motion, so if the brushes are in the neutral plane when there is no armature current, they will not be in the neutral plane when armature current flows. For these reasons, it is desirable to incorporate a compensating system into the generator design. These are two main ways to overcome the effects of armature reaction. One method involves changing the brush position so that they are in the neutral plane when the generator is producing normal load current. In another method, interpoles are installed in the generator to counteract the effects of armature reaction.


Automotive armature

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The starter armature is a key component in the process of converting battery energy into mechanical energy during car starting. It consists of numerous small parts. Due to its complex structure and working environment, its maintenance is relatively complex and requires correct detection to ensure its normal operation and long lifespan. I. Correct methods for detecting the starter armature 1. Check the appearance of the starter armature to ensure that its rotating parts are not worn or deformed, the cable connectors are not damaged, the terminals are not discolored, the armature insulator is not damaged, and there is no abnormal temperature rise in the armature body. 2. Use a professional testing instrument to check its internal circuit to ensure that its resistance value has not changed, the insulation is not damaged, the brush bristles are not shortened, the contact surface of the carbon brush is not discolored, and the armature structure is not deformed. 3. Based on the test results, if problems are found with the starter armature, a new armature should be replaced promptly to ensure that the car can start normally, avoid engine damage, and prevent unnecessary repair costs. II. Starter armature maintenance 1. Regularly check the starter armature, especially after the car has been parked for a long time. Check the armature status promptly, and replace it with a new one if there are any abnormalities. 2. When the car is running, regularly check the engine

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The stator and rotor of a brushless motor are components of the motor. The two components can coordinate with each other through the action of the magnetic coil to convert electromagnetic energy information into mechanical energy. Simply put, the stator and rotor of a brushless motor are the rotating parts of the motor. Brushless DC motors use semiconductor switching devices to achieve electronic commutation, i.e., electronic switching devices replace traditional contact commutators and brushes. They have advantages such as high reliability, no commutation sparks, and low mechanical noise, and are widely used in high-end tape recorders, video recorders, electronic instruments, and automated office equipment. A brushless DC motor consists of a permanent magnet rotor, a multi-pole winding stator, and a position sensor. The position sensor detects the change in rotor position and switches the current in the stator windings in a certain order (i.e., it detects the position of the rotor magnetic pole relative to the stator windings and generates a position sensing signal at a specific position. After processing by the signal conversion circuit, it controls the power switching circuit and switches the winding current according to a certain logical relationship). The working voltage of the stator winding is provided by the electronic switching circuit controlled by the position sensor output. There are three types of brushless motor stator and rotor position sensors: photoelectric, magnetoresistive, and electromagnetic. In brushless DC motors using magnetoresistive position sensors, the magnetoresistive sensor components (

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How to check the condition of a brushless motor stator and rotor?

The stator and rotor of a brushless motor are important components of motors such as generators and starters. The stator is an important part of the motor. The stator and rotor of a brushless motor consist of a stator core, stator windings, and a frame. The main function of the brushless motor stator and rotor is to generate a rotating magnetic field, while the main function of the rotor is to be cut by electromagnetic lines in the rotating magnetic field to generate (output) current. The rotor is the rotating part of the motor. The motor consists of a rotor and a stator, used to achieve the conversion of electrical energy and mechanical energy, as well as mechanical energy and energy conversion devices. The motor rotor system is divided into two motor rotors and generator rotors. The function of the brushless motor stator and rotor is to rotate the drive shaft and provide electrical energy and mechanical energy conversion. The stator refers to the conductor in the magnetic field, the conductor is fixed, and the rotor refers to the electromagnetic coil, which moves relative to the conductor. This relative motion causes the magnetic lines of force to be cut, thus generating current in the stator coil. The stator and rotor of a brushless motor are made of iron cores and windings, and the windings are made of silicon steel and thick copper conductors. The conductors are insulated and coated with epoxy resin. The stator and rotor of a brushless motor are equivalent to conductors, and the rotor is equivalent to an electromagnet. After the rotor is energized, it is driven to rotate by the engine to form a rotating magnetic field model. Conversely, when the conductor cuts the rotating magnetic field, an induced electromotive force will be formed in the conductor.

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