Specializing in the design and manufacture of automotive motor armatures and stators.

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The function of a DC motor armature

Release Time:

2022-09-05

   Automotive Armature In the process of completing the mutual conversion of mechanical energy and electromagnetic energy in an electric motor, it is the component that plays an important and core role. For a generator set, this is the component that causes the induced electromotive force, such as the motor rotor in a DC motor, and the stator in a DC motor; for a motor, this is the component that causes the magnetic force, such as the motor rotor in a DC motor.

  The armature is a component in the electric motor that is equipped with a coil, and the electromagnetic coil has relative movement to the electromagnetic field. In a generator set, an induced current is generated in the rotating electromagnetic coil, which generates electricity. However, in a motor, the energized coil is subjected to Ampere force in the magnetic field, and then rotates in the magnetic field.

   DC motors or related equipment can also be described in terms of either mechanical or electrical aspects. Although distinctly separate, these two sets of terminology are often used interchangeably or include a combination of mechanical and electrical terminology. This can cause confusion when using hybrid devices such as brushless DC motors, or when communicating between personnel accustomed to using different configurations of equipment.

  In most generator sets, the field magnetic field is rotating and is part of the motor rotor, while the armature is stationary and is part of the motor stator. Motors and generator sets can be composed of a stationary armature and oscillating or rotating electromagnet, or a rotating armature and stationary magnetic field. The pole shoes of permanent magnets or electromagnets and the iron parts that move with the magnetic lines of force (especially if the latter serves as a switch or solenoid) can also be called armatures.

  What causes the reduction in automotive armature reaction?

  Because the automotive armature is wound with electromagnetic coils, every time the current flows in the electromagnetic coils, a magnetic field strength is generated in the automotive armature. This field is at an angle to the generator field, which is called the cross-magnetization of the automotive armature. The function of the automotive armature magnetic field is to distort the generator magnetic field and move the neutral plane. The neutral plane is the position where the automotive armature windings move perpendicular to the magnetic lines of force, which is why the axis located on this plane is called the magnetic neutral axis (MNA). This effect is called armature reaction and is proportional to the current flowing in the automotive armature coils.

  The generator's carbon brushes must be located in the neutral plane; in other words, they must contact the part of the armature windings connected to the commutator that has no induced current. If the carbon brushes contact the commutator segments outside the neutral plane, it will cause a short circuit in the "energized" electromagnetic coils, resulting in arcing and power loss.

  Without armature reaction, the magnetic neutral axis (MNA) will coincide with the geometric neutral axis (GNA). Armature reaction causes the neutral plane to shift along the direction of motion, so if the brushes are in the neutral plane when there is no armature current, they will not be in the neutral plane when armature current flows. For these reasons, it is desirable to incorporate a compensating system into the generator design. These are two main ways to overcome the effects of armature reaction. One method involves changing the brush position so that they are in the neutral plane when the generator is producing normal load current. In another method, interpoles are installed in the generator to counteract the effects of armature reaction.


Automotive armature

02-09

2023

Introduction to the role of the stator and rotor in a brushless motor - collect this information!

The stator and rotor of a brushless motor consist of permanent magnets with a certain number of magnetic poles embedded in or on the surface of the iron core. Most permanent magnets are made of rare-earth permanent magnet materials with high coercivity, such as neodymium, iron, and boron, and high magnetic permeability and magnetic induction density. The rotor magnets are similar to those in brushed motors; both produce a sufficient magnetic field in the air gap of the motor. The difference is that the permanent magnets in brushed motors are mounted on the rotor, while those in brushless DC motors are mounted on the stator. The rotor system structure of brushless DC motors often adopts different surface-mounted magnets, also known as tile magnets, with radially magnetized tile-type permanent magnets bonded to the outer surface of the iron core. Through reasonable design, a square-wave air gap magnetic flux density can be obtained. What is the injection molding process for the stator and rotor of a brushless motor? Metal inserts are placed in the mold, and then BMC plastic is injected and heated to 160 degrees. The power of the motor should be selected according to the power required by the equipment, so that the motor operates under rated load as much as possible. Two points should be noted when selecting: (1) If the motor power is too small, a "small horse pulling a large cart" phenomenon will occur, causing the motor to be overloaded for a long time and damaging it.

01-30

2023

What are the components of a starter motor armature?

The control device of the starter armature includes an electromagnetic switch, a starter relay, and an ignition start switch, etc., among which the electromagnetic switch is made together with the starter armature. I. Electromagnetic switch 1. Structural characteristics of electromagnetic switch The electromagnetic switch is mainly composed of an electromagnetic iron mechanism and a motor switch. The electromagnetic iron mechanism is composed of a fixed iron core, a moving iron core, an attracting coil, and a holding coil. The fixed iron core is fixed, and the movable iron core can move axially in the copper sleeve. The front end of the movable iron core is fixed with a push rod, and the front end of the push rod is provided with a switch contact plate. The rear end of the movable iron core is connected to the fork through an adjusting screw and a connecting pin. The reset spring is arranged outside the copper sleeve to reset the movable parts, such as the movable iron core. 2. Working principle of electromagnetic switch When the directions of the magnetic fluxes generated by energizing the attracting coil and the coil are the same, their electromagnetic attractions overlap each other, and the moving iron core can be attracted to move forward. The pad at the front end of the push rod until the electrical switch contacts are connected to the motor main circuit. When the magnetic pain caused by the energization of the attracting coil and the coil is in the opposite direction, their electromagnetic attractions cancel each other out. Under the action of the reset spring, the movable iron core and other movable parts automatically reset, the pads and contacts are disconnected, and the motor main circuit is disconnected. II. Starting relay

01-10

2023

What is the manufacturing method for the starter armature structure?

The starter armature structure can increase the energization time of the starter and avoid the problem of short circuit caused by the ablation of the copper wire winding after the armature is energized for a long time, thus ensuring the safety of the circuit. The starter armature structure includes an armature shaft, an armature winding, an iron core and a commutator. The armature winding includes an end winding i arranged away from the commutator. The end winding i is provided with a U-shaped portion, and the U-shaped portion is provided with an insulating sleeve. The melting point of the insulating sleeve is higher than 200 ℃. The iron core is fitted on the armature shaft, and the iron core is provided with a winding slot i, and the armature winding is embedded in the winding slot i. An insulating piece i is set in the winding slot i to isolate the armature winding from the iron core and the edges of the components of the armature winding. The insulating piece i has an S-shape structure to wrap the edges of the components of the armature winding. The commutator is fitted on the armature shaft and is arranged near the end of the armature shaft. The commutator is provided with a winding slot ii. The armature winding also includes an end winding ii, which is arranged near the commutator and embedded in the winding slot ii. The end winding ii is composed of an inner ring layer and an outer ring layer, and an insulating element ii is arranged between the inner ring layer and the outer ring layer to isolate the inner ring layer and the outer ring layer. The clamping ring is also fitted at a position corresponding to the winding slot ii on the commutator. The insulating sleeve is made of glass fiber. Compared with the existing technology, this invention

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