Specializing in the design and manufacture of automotive motor armatures and stators.

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The function of a DC motor armature

Release Time:

2022-09-05

   Automotive Armature In the process of completing the mutual conversion of mechanical energy and electromagnetic energy in an electric motor, it is the component that plays an important and core role. For a generator set, this is the component that causes the induced electromotive force, such as the motor rotor in a DC motor, and the stator in a DC motor; for a motor, this is the component that causes the magnetic force, such as the motor rotor in a DC motor.

  The armature is a component in the electric motor that is equipped with a coil, and the electromagnetic coil has relative movement to the electromagnetic field. In a generator set, an induced current is generated in the rotating electromagnetic coil, which generates electricity. However, in a motor, the energized coil is subjected to Ampere force in the magnetic field, and then rotates in the magnetic field.

   DC motors or related equipment can also be described in terms of either mechanical or electrical aspects. Although distinctly separate, these two sets of terminology are often used interchangeably or include a combination of mechanical and electrical terminology. This can cause confusion when using hybrid devices such as brushless DC motors, or when communicating between personnel accustomed to using different configurations of equipment.

  In most generator sets, the field magnetic field is rotating and is part of the motor rotor, while the armature is stationary and is part of the motor stator. Motors and generator sets can be composed of a stationary armature and oscillating or rotating electromagnet, or a rotating armature and stationary magnetic field. The pole shoes of permanent magnets or electromagnets and the iron parts that move with the magnetic lines of force (especially if the latter serves as a switch or solenoid) can also be called armatures.

  What causes the reduction in automotive armature reaction?

  Because the automotive armature is wound with electromagnetic coils, every time the current flows in the electromagnetic coils, a magnetic field strength is generated in the automotive armature. This field is at an angle to the generator field, which is called the cross-magnetization of the automotive armature. The function of the automotive armature magnetic field is to distort the generator magnetic field and move the neutral plane. The neutral plane is the position where the automotive armature windings move perpendicular to the magnetic lines of force, which is why the axis located on this plane is called the magnetic neutral axis (MNA). This effect is called armature reaction and is proportional to the current flowing in the automotive armature coils.

  The generator's carbon brushes must be located in the neutral plane; in other words, they must contact the part of the armature windings connected to the commutator that has no induced current. If the carbon brushes contact the commutator segments outside the neutral plane, it will cause a short circuit in the "energized" electromagnetic coils, resulting in arcing and power loss.

  Without armature reaction, the magnetic neutral axis (MNA) will coincide with the geometric neutral axis (GNA). Armature reaction causes the neutral plane to shift along the direction of motion, so if the brushes are in the neutral plane when there is no armature current, they will not be in the neutral plane when armature current flows. For these reasons, it is desirable to incorporate a compensating system into the generator design. These are two main ways to overcome the effects of armature reaction. One method involves changing the brush position so that they are in the neutral plane when the generator is producing normal load current. In another method, interpoles are installed in the generator to counteract the effects of armature reaction.


Automotive armature

01-03

2023

What are the structural hotspots of a starter armature?

The starter armature moves the entire armature through the magnetic force of the magnetic poles, causing the drive gear to mesh with the flywheel gear ring. The armature of the starter is offset from the magnetic pole by a certain distance under the action of the reset spring, and the commutator is relatively long. The starter housing is equipped with an electromagnetic switch. Its magnetizing coil is controlled by the starter switch S. The movable contact is the contact bridge. The upper end of the contact bridge is longer and the lower end is shorter, so the starter circuit can be connected in two stages. The starter has three magnetic field windings. Among them, the main magnetic field winding with fewer turns is made of flat copper bars, and the other two fine wire windings are the series auxiliary magnetic field winding and the parallel auxiliary magnetic field winding (also called the holding coil). The starter one-way clutch generally uses a friction plate clutch. The working process of the starter armature is divided into two stages. The series auxiliary excitation winding mainly works in the first stage, and in the second stage it is almost short-circuited due to being in parallel with the main excitation winding; the parallel auxiliary excitation winding works in both stages, which not only increases the magnetic force attracting the armature, but also limits the no-load speed. (1) Engagement When the starter switch S is turned on, the electromagnet generates suction to attract the contact bridge. However, because the pawl rests against the blank, the contact bridge can only close at the upper end, and the series and parallel auxiliary magnetic field winding circuits are turned on. The current circuit is:

12-21

2022

Starter armature: What is an armature?

The starter armature manufacturer states that motors play a key and crucial role in the process of achieving mutual conversion between mechanical energy and electrical energy. For generators, it is the component that generates electromotive force, such as the rotor in a DC generator and the stator in an AC generator; for motors, it is a component that generates electromagnetic force, such as the rotor in a DC motor. The starter armature manufacturer states that the armature is the relative motion of the coil relative to the magnetic field of the coil-carrying component in the motor. In a generator, an induced electromotive force is generated in a forced rotating coil to generate electricity. In a motor, the energized coil is subjected to Ampere force in the magnetic field, causing it to rotate in the magnetic field. In the mid-19th century, the term "armature" was early used for inductors, i.e., holders of magnets. Part of an alternator or related equipment can be represented by any mechanical or electrical aspect. Although these two sets of terms are clearly separated, they are often used interchangeably, or a combination of mechanical and electrical terms is included. This can cause confusion when using composite motors such as brushless alternators, or when talking to people accustomed to using different configurations of motors. The starter armature manufacturer states that in most generators, the field magnet is rotating and is part of the rotor, while the armature is stationary.

12-12

2022

Starter armature: armature knowledge points

The armature manufacturer states that the armature plays a key and crucial role in the process of converting mechanical energy and electrical energy into each other. For generators, it is the component that generates electromotive force, such as the rotor in a DC generator and the stator in an AC generator; for motors, it is a component that generates electromagnetic force, such as the rotor in a DC motor. The armature is the part of a motor that has coils, and the coils move relative to the magnetic field. In a generator, an induced electromotive force is generated in the forced rotating coil to generate electricity. In a motor, the energized coil is subjected to the Ampere force in the magnetic field, causing it to rotate in the magnetic field. The armature manufacturer states that in most generators, the field magnet is rotating and is part of the rotor, while the armature is stationary and is part of the stator. Motors and generators can be composed of a stationary armature and a rotating magnetic field or a rotating armature and a stationary magnetic field. The pole shoes and moving iron parts of permanent magnets or electromagnets and solenoids (especially when the latter are used as switches or relays) can also be called armatures. The armature manufacturer states that armatures are divided into two categories: DC armature windings and AC armature windings. They are used in DC motors and AC motors respectively. Including the armature core and the armature winding, the armature winding is the circuit part of the DC motor,

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